Blue Seal G91 Service Manual
Blue seal evolution series gas salamander
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- Installation and operation manual (22 pages) ,
- Installation and operation manual (24 pages)
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Summary of Contents for Blue Seal G91
- Page 1 Gas Salamanders Service Manual Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/...
- Page 2 ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED OUT BY WARNING: QUALIFIED PERSONS ONLY. IMPORTANT: MAKING ALTERATIONS MAY VOID WARRANTIES AND APPROVALS. Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/...
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Page 3: Table Of Contents
Contents This manual is designed to take a more in depth look at the G91 Salamanders for the purpose of making the units more understandable to service people. There are settings explained in this manual that should never require to be adjusted, but for completeness and those special cases where these settings are required to change, this manual gives a full explanation as to how, and what effects will result. - Page 4 Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/...
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Page 5: Specifications
Specifications Model Numbers Covered in this Specification Blue Seal Gas Salamander External Dimensions Front Side Plan Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/... - Page 6 Width Depth Height 685 mm 330 mm 230 mm (at front) Cooking Area Rack Size 610mm x 310mm Branding Plate (accessory) 610mm x 310mm Weight (Net) 41kg Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/...
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Page 7: Installation
Installation shall comply with local electrical, gas, health and safety requirements. Blue Seal Salamanders are designed to provide years of satisfactory service, and correct installation is essential to achieve the best performance, efficiency and trouble-free operation. This appliance must be installed in accordance with National installation codes and in addition, in accordance with relevant National / Local codes covering gas and fire safety. - Page 8 We recommend allowing a clearance of 100mm on either side of the appliance to allow access to the side panels for servicing purposes. Using the wall mounting accessories provided with this appliance. Top clearance to ceiling is subject to all local regulation requirements. Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/...
- Page 9 Lower the Salamander onto the mounting bracket. Fig 2 6. Tighten the black spacers securely and adjust the levelling screws/bolts to ensure that the unit is level. Fig 3 Fig 4 Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/...
- Page 10 Gas Connection NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY A QUALIFIED SERVICE PERSON. Blue Seal Salamanders do not require an electrical connection, as they function totally on the gas supply only. It is essential that the gas supply is correct for the Salamander to be installed and that adequate supply pressure and volume are available.
- Page 11 NOTE: If for some reason it is not possible to get the unit to operate correctly, shut off the gas supply and contact the supplier of this unit. Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/...
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Page 12: 3.1 Description Of Controls
Description of controls Operation Lighting the pilot burners • Blue Seal salamanders provide two independently controlled heat zones. Check that the gas supply is turned on. • High speed grilling is provided by the two in-... -
Page 13: Operation
Operation Racking Racking System The Rack System fitted to the Blue Seal Salamander is self-supporting when withdrawn, to allow easy loading of food. The installation of the rack is dependant on the cooking function required. With Branding Plate Without Branding Plate Blue Seal Evolution Series Gas Salamander ©... -
Page 14: Operation
7 and 30 millivolts when heated in the can be attributed to not pushing the plunger all pilot flame. the way in. Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/... -
Page 15: Cleaning / Maintenance
Always apply the cleaner when the Salamander is cool and rub in the direction of the "grain". Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/... - Page 16 (Refer service section 6.2.5) Small pilot flame. Correct fault. (Refer fault:Small Pilot Flame) Incorrect supply pressure. Check supply correct pressure. Faulty gas control. Replace gas control. (Refer service section 6.2.6) Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/...
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Page 17: Trouble-Shooting Guide
(Refer fault diagnosis 6.1.2) (Refer service section 6.2.4) Lack of glowing. Incorrect gas supply pressure. Check the gas pressure at the Large haze beneath burner pressure test point. Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/... -
Page 18: Trouble-Shooting Table
5.2.2 Burner popping / Blow back Gas leak in burner plaque With burner operating check for hairline cracks (these appear as brighter orange lines on burner tiles). If visible, replace burner. Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/... -
Page 19: Service Procedures
ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED OUT BY QUALIFIED PERSONS ONLY. ENSURE GAS SUPPLY IS SWITCHED OFF BEFORE SERVICING WARNING: ALWAYS CHECK / TEST FOR GAS LEAKS AFTER SERVICE REPAIRS ON THE GAS SYSTEM Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/... -
Page 20: Access
1) Remove the side panel (refer 6.1.2) 2) Undo the pilot supply tube from either the pilot burner or the gas control valve. Two screws Figure 6.1.2 Pilot supply tube Figure 6.2.2a Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/... -
Page 21: Pilot Injector
1) Remove the side panel (refer 6.1.2) 2) Undo the cap from the rear of the pilot burner Figure 6.2.4a to give access to the injector. 3) Unscrew the pilot injector. Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/... -
Page 22: Main Burner Injectors
3) Clean or replace injector and reassemble in reverse order. NOTE: It is important that the injector aligns Magnet Rear Nut Gas Control centrally with the burner venturi. Figure 6.2.7 Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/... -
Page 23: Adjustment / Calibration
(Anti scuffing paste) to the outside of the spindle. 4) Paint-seal the low fire screw, and replace the 5) Replace spindle and re-assemble gas control control knob. in reverse order. Spindle Figure 6.3.1b Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/... -
Page 24: Accessories
Accessories Salamander rack (017963) Wall mounting bracket (026096) Side rack (026093) Rack handle (013395) Branding plate (013418) Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/... -
Page 25: Exploded Parts Diagrams
FLUE END RH 4 026094 SIDE PANEL 5 227476 FRONT COVER 6 227490 CONTROL PANEL 7 026091 TRAY SUPPORT 227960 BLUE SEAL BADGE 026089 FLUE END LH Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/... -
Page 26: G91 Gas Assembly
026134 PILOT INJECTOR SIT Ø0.30mm NAT 026136 PILOT INJECTOR Ø0.20mm LPG/PROPANE 026133K PILOT SIT 100 SERIES KIT 026133K PILOT SIT 100 SERIES KIT 227493 PILOT SUPPLY TUBE Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/... -
Page 27: G91 Racking Assembly
G91 Racking Assembly Item Part No Description 026093 SIDE RACK WA - SALAMANDER 227961 SIDE RACK SCREW 28 013395 RACK HANDLE 29 017963 RACK 227950 TROUGH TRAY WA Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/... - Page 28 AUCKLAND - MOFFAT LTD 4 Waipuna Road Tel (09) 574 3150 Mt Wellington Fax (09) 574 3159 Auckland Spare Parts Free Call 0800 MOFFAT (0800 66 33 28) Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/...
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Page 29: Service Contacts
Service Contacts United Kingdom Utensils Direct 0845 873 6600 www.utensilsdirect.co.uk Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/... -
Page 30: Appendix A. Mounting Hole Locations
Appendix A: Mounting Holes Mounting hole locations Base view Rear view Dimensions shown in millimetres. All mounting holes are threaded ” BSW Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/... -
Page 31: Conversion Procedure
Replace with the correct size pilot injectors. NOTE: Ensure that the Pilot Injectors are fully screwed in. Pilot Injector Cap Fig B2 Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/... - Page 32 “Gas Specifications” table. NOTE: The “Low Fire Screw” should be sealed with coloured Fig B4 paint on completion of the low fire adjustment. Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/...
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Page 33: Gas Specifications
The operating pressure is ex-factory set and not to be adjusted, apart from when converting between gases, if required. (Refer to the ‘Gas Conversion’ section for details). Blue Seal Evolution Series Gas Salamander © Moffat Ltd, January 2007 Revision 1/...
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