Reznor FSV Installation Servicing & Operating Instructions
Reznor FSV Installation Servicing & Operating Instructions

Reznor FSV Installation Servicing & Operating Instructions

Floorstanding oil fired heaters

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0210-FS0GBEN
Floorstanding
Oil Fired Heaters
FSV - FSH
(Mk 2)
Installation
Servicing
&

Operating Instructions

Please read this document carefully before commencing the installation & leave it
with the user or attached to the appliance after installation.
Reznor U.K. Limited – Park Farm Road – Folkestone – Kent CT19 5DT – Tel 01303-259141 – fax 01303-850002

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Summary of Contents for Reznor FSV

  • Page 1: Operating Instructions

    Please read this document carefully before commencing the installation & leave it with the user or attached to the appliance after installation. Reznor U.K. Limited – Park Farm Road – Folkestone – Kent CT19 5DT – Tel 01303-259141 – fax 01303-850002...
  • Page 2: Table Of Contents

    INDEX Introduction General Information Quality Products CE Approved European Directives Product Information Warning Technical Specifications Data Sheets Dimensions Mechanical/Electrical Services Oil supply Oil pipework Electrical Connection Ventilation Requirement Electrical timer Installation Location Heater Clearances Flue Nozzled Heaters Ducted Heaters Filters Controls Commissioning Pre-Commissioning Checks...
  • Page 3: Introduction

    When installed in Great Britain the total burner outputs from 30kW to 293kW and can installation must comply with the requirements be floor mounted (FSV units) or suspended and recommendations of the relevant British (FSH units). Standards & local laws. The installation must...
  • Page 6: Dimensions

    2.2 Dimensions Vertical heater range Figure 1a : unit with discharge nozzle Front view Figure 1b : unit with discharge plenum Front view 6/31...
  • Page 7 Figure 1d Figure 1c – Side view air inlet air inlet Figure 1f : burner mounting flange Figure 1e 7/31...
  • Page 8 Horizontal heater range Figure 2a – Side view Figure 2b – Front view Remark : The fixation eyes (4x dia 22.5) may only be used to put the unit into horizontal position after delivery. It is strictly forbidden to use the fixation eyes for suspending the unit. 8/31...
  • Page 9 Dimensions (mm) (table 2) FSV/FSH Frame size A1/A2 1158 1158 1305 1305 1504 1504 C1/C2/C3 1186 1186 1186 1186 D1/D2/D3 1007 1007 1019 1019 1041 1041 1184 1184 1111.5 1111.5 E1/E2/E3 1441 1441 1465 1465 1637 1637 1750 1750 1677.5 1677.5...
  • Page 10: Mechanical/Electrical Services

    The isolator must have a contact separation of at 3.2.1 The burners fitted to the Reznor air heaters least 3.0mm on all poles. are suitable for Class D (35 sec) oil via a suitable oil pipeline and filter to a storage 3.3.5...
  • Page 11: Ventilation Requirement

    76.1 required. 114.2 1054 3.4.2 Building volume limits Reznor 152.2 1225 floorstanding heaters based upon 4.7m per kW of rated heat input for one air 190.2 1396 heater only (table 3). Heat Room 228.3...
  • Page 12 Grilles sized in accordance with table below (flashing colon). must be installed at low level. Sizes stated Set button ‘clock-RUN-P’ to button P must be regarded as the minimum free area size to be fitted. Select day or group of days by pressing 1--- Such grilles should be situated as low as 7 button (arrow will indicate in the display possible in the dividing wall and in a location...
  • Page 13: Installation

    1---7 This button selects : This button provides a reset function for Single days clearing the complete programme and time M,T,W,Th, Fri group (5 days) of day. Sat, Sun group (2 days) M,T,W,Th,Fri,Sat group (6 days) M,T,W,Th,Fri,Sat,Sun group (7 days) 4.2.2 Operation of buttons : This...
  • Page 14 Figure 5 : Flue 4.3.1 Reznor floorstanding heaters must be connected to a flue system venting the products of combustion directly to outdoors. Flue systems must...
  • Page 15: Nozzled Heaters

    Nozzle boxes: Option 203 for FSV models or option 203.2 for FSH models (see also fig. 7). The nozzle boxes (*) are supplied loose and must be installed on the top plate of the heater (as shown in figure 7).
  • Page 16 The discharge plenum is designed to be model : installed on top of the FSV series. When Table 8b ordered with this option, the unit is delivered without top plate so that the...
  • Page 17: Ducted Heaters

    Remark : fig. 10 shows ducted air inlet fixation – same fixation method applies for ducted air outlet 4.5.1 The Reznor ducted floorstanding heater is designed to be used with discharge ducting. Figure 10 A positive seal should be made between any ducting and the air heater.
  • Page 18 (option 203.3). The 10a & 10b. duct channels must be connected to the Table 10a (refer to fig. 10) : duct dimensions required for ducted outlet on VERTICAL model (FSV) VERTICAL MODEL FSV Duct flange dimensions Duct channel dimensions...
  • Page 19 Table 11b (refer to fig. 10) HORIZONTAL MODELS FSH Duct flange dimensions Duct channel dimensions DA (mm) DB (mm) Frame Model Option Height (1) Height (1) Width Width Depth (2) Depth (2) 541.5 (top) 541.7 (bottom) 29/44 541.6 (rear) 541.4 (end) 541.5 (top) 541.7 (bottom) 60/88...
  • Page 20 For safety reasons it is recommended to Filters (options 501.1 / 502.1) (fig. 12) wear gloves & glasses when inspecting the (only for vertical heater model FSV) filters. Dirty filters should be carefully handled and must be packed in plastic bags The floorstanding heaters can be equipped –...
  • Page 21 Figure 13a : Overview of the FSV options Note : When filters (option 502.1) are required, then the standard air intake panels must be replaced by the panels included in option 501.1 21/31...
  • Page 22: Commissioning

    Figure 13b : Overview of the FSH options 1 Standard 2 Ducted inlet end 3 Ducted inlet bottom 4 Ducted inlet top 5 Ducted linlet rear 6 Ducted outlet Note : When the option 541.4 (ducted inlet end) is required, the standard perforated end panel is not required Commissioning Controls 4.7.1...
  • Page 23: Commissioning Procedure

    Switch on/off switch to the ’off’ position. cannot be properly rectified please consult If the burner does not go to lock-out the Technical Department of Reznor DO NOT PROCEED until the fault has Limited. been correctly identified and repaired.
  • Page 24: User Instructions

    Outlets for ducted systems are generally Typical arrangement of oil storage tank & adjusted by the ductwork commissioning single pipe system : see figure 14. engineer. On completion ensure that the static pressure at the top of the heater does not exceed that as quoted in the technical User Instructions specification in section 2 of this manual...
  • Page 25: Instructions For Servicing

    First 100 hours of use:- combustion chamber gives cause for Inspect fan belts and retension if required. concern please notify the end user and the Reznor UK Limited Service Department After 3 months: immediately. Visual inspection of outer panels Visual inspection of burner...
  • Page 26: Re-Commissioning

    Ensure that the belts are correctly tensioned. Burner Maintenance This can be confirmed when the mid point of the belt is displaced to a maximum of a6mm Remove the burner from the heater and when a force of 3kg is applied in a plane carry out the following procedures:- perpendicular to the belt.
  • Page 27: Fault Finding

    Fault Finding No electricity Check fused isolator Check switched on Check time clock Check fuses Burner will not Check control panel Check fuse start Check control circuit Check overheat reset Check supply voltage Check stat setting Check burner Check lockout Check photoelectric cell Check control box Check burner motor...
  • Page 28 Check nozzle & pump filter Check main filter for Oil supply Clean filters blockage Oil pressure Check oil pressure as Check inlet pressure per manual Excess combustion air Check setting of air flap Check CO level at flue Burner lights Combustion air too low Check head setting Adjust air flap...
  • Page 29: Spare Parts

    8.0 Spare Parts & part numbers Figure 15 side inner skins Legend top side panels bottom plate lower side panels bottom brackets lower control panel direct driven unit (frame & top front panel belt driven fan unit (frame III, IV & V) top rear panel electric motor front inner skin...
  • Page 30 Overview of most important part numbers Description Mfgs ref. Application FC limit stat Honeywell 03 24963 N1157B all sizes Clock (optional) Diehl SER 884 03 25162 all sizes Room stat 03 25123 all sizes (optional) Nicotra DDC 270-270 02 26012 100150 sizes 29/44 Motor &...
  • Page 31: Reference Standards

    Reference Standards BSEN292 Parts 1 & 2 Safety of Machinery. BSEN 60335 Part 1: Safety of Electrical Appliances. BSEN 60204 Part 1: Safety of Machinery Electrical. BSEN 55014 Electromagnetic Compatibility BSEN 50165 Safety of Electrical Equipment BS 5440 Part 1: Specification/Installation of Flues.

This manual is also suitable for:

FshFsv mk 2Fsh mk 2

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