Honda CR250R Owner's Manual & Competition Handbook page 91

2007 honda cr250r owner's manual & competition handbook
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Front Suspension Adjustments
21. Apply pressure to the fork damper and insert
a special tool or mechanic's stopper tool (27)
between the axle holder (25) and lock nut
(28).
22. Hold the lock nut and remove the fork center
bolt (26) from the fork damper.
NOTICE
Do not remove the lock nut from the fork damper
piston rod. If the lock nut is removed, the piston
rod will fall in the fork damper and you cannot
reassemble the fork damper.
(25)
(28)
(27)
(25) axle holder
(27) stopper tool
(26) fork center bolt
(28) lock nut
23. Remove the push rod (29) from the fork
damper.
24. Remove the special tool or mechanic's
stopper tool between the axle holder (25) and
lock nut (28) while applying pressure to the
fork cap.
NOTICE
Be careful not to damage the lock nut and fork
center bolt hole.
86
Adjustments for Competition
(27)
(25) axle holder
(27) stopper tool
25. Remove the fork damper assembly (30) from
the fork assembly (31).
(26)
Remove the fork from the vise.
Remove the fork spring (32) from the fork
damper.
(31)
(30) fork damper assembly
(31) fork assembly
(32) fork spring
Damper Oil Change
(25)
(28)
(29)
(28) lock nut
(29) push rod
(1) fork cap
(2) fork damper
NOTICE
Check the lock nut installation. If the lock nut is
removed, the piston rod will fall in the fork
damper and you cannot reassemble the fork
(30)
damper.
1. Loosen the fork cap (1) by turning the fork
Make sure the compression damping adjuster is
set the softest position.
(32)
(1)
(3)
(3) lock nut wrench
damper (2) using the lock nut wrench (3).
(2)

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