Honda CR250R Owner's Manual & Competition Handbook page 51

Clutch System
Clutch Cover/Disc/Plate Removal
1. Drain the transmission oil (page 37).
2. Remove the rear brake pedal (1) and washer
(2) by removing its pivot bolt (3).
(2)
(3)
(1) rear brake pedal (3) pivot bolt
(2) washer
3. Remove the six clutch cover bolts (4) and
clutch cover (5).
(4) clutch cover bolts (5) clutch cover
4. Remove the six clutch spring bolts (6) and
clutch springs.
Loosen the bolts in a crisscross pattern in 2 or 3
progressive steps.
46
Servicing Your Honda
5. Remove the clutch pressure plate (7).
(7)
(1)
(6) clutch spring bolts
(7) clutch pressure plate
6. Remove the clutch lifter (8) and clutch lifter
rod (9).
7. Remove the eight clutch discs and seven
clutch plates (10).
Turn the lifter bearing plate of the clutch lifter
bearing with your finger. The bearing plate
should turn smoothly and quietly. Discard the
clutch lifter if the bearing plate does not turn
(5)
smoothly.
(8)
(4)
(8) clutch lifter
(9) clutch lifter rod
(6)
(10)
(9)
(10) clutch discs and plates
Clutch Disc/Plate Inspection
Replace the clutch discs (1) if they show signs of
scoring or discoloration.
Measure the thickness of each clutch disc.
Service Limit: 0.112 in (2.85 mm)
Replace the clutch discs and clutch plates as an
assembly.
(1)
(1) clutch disc
Check the clutch plate (2) for excessive warpage
or discoloration.
Check the plate warpage on a surface plate using
a feeler gauge.
Measure the thickness of the clutch plates.
Service Limit: 0.008 in (0.20 mm)
Replace the clutch discs and plates as a set.
(2)clutch plate
(2)