Clutch System - Honda CR250R Owner's Manual & Competition Handbook

Clutch System

Refer to Safety Precautions on page 19.
Clutch Lever Adjustment
The distance between the tip of the clutch lever
and the grip may be adjusted.
Make sure to adjust the clutch lever freeplay after
the clutch lever position adjustment or clutch
cable is disconnected.
(1) lock nut (2) adjuster
1. Loosen the lock nut (1).
2. To position the clutch lever farther away from
the handgrip, turn the adjuster (2)
counterclockwise. To position the clutch lever
closer to the handgrip, turn the adjuster
clockwise.
3. Tighten the lock nut.
44
Servicing Your Honda
4. Turn the cable end adjuster (3) in direction (+)
until it seats lightly and then turn it out 5
turns.
Cable end adjuster:
(3)
(1)
(2)
(3) cable end adjuster
(+) increase freeplay
(–) decrease freeplay
5. Loosen the lock nut (4) and turn the integral
cable adjuster (5) to adjust the clutch lever
freeplay 3/8 – 3/4 in (10 – 20 mm) at the tip
of lever. Tighten the lock nut.
Integral cable adjuster:
(5)
(4) lock nut
(5) integral cable adjuster
(+) increase freeplay
(–) decrease freeplay
6. Adjust the cable end adjuster for minor
adjustment.
(–)
(+)
(4)
(+)
(–)
Clutch Lever Freeplay
(1)
(1) clutch lever
Inspection
Check freeplay:
Freeplay: 3/8 – 3/4 in (10 – 20 mm)
If necessary, adjust to the specified range.
Improper freeplay adjustment can cause
premature clutch wear.
Make sure to adjust the clutch lever (1) freeplay
after the clutch cable is disconnected.