1. Manuals
  2. Brands
  3. SportsArt Fitness Manuals
  4. Exercise Bike
  5. 5100
  6. Troubleshooting manual

SportsArt Fitness 5100 Troubleshooting Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

5100/5150/5200 Bicycle Troubleshooting Manual
Version 2; Date: 10-25-04

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 5100 and is the answer not in the manual?

Questions and answers

Related Manuals for SportsArt Fitness 5100

Summary of Contents for SportsArt Fitness 5100

  • Page 1 5100/5150/5200 Bicycle Troubleshooting Manual Version 2; Date: 10-25-04...
  • Page 2 Note on Design Changes: The 5100 and 5150 are very similar. The 5150 was a revision of the 5100. The revision was made in the spring of 2002 mainly for aesthetic reasons. The 5100 had legs that extended in back from a round, plastic case.

  • Page 3: Table Of Contents

    2-4-1 5100/5150/5200 Resistance Operation Flow Chart, Cont. 2-4-2 2-5-1 5100/5150/5200 Display Keypad Function Flow Chart, Cont. 2-5-2 2-6-1 5100/5150/5200 POLAR Heart Rate Operation Flow Chart, Cont. 2-6-2 2-7-1 5100/5150/5200 HTR Operation Flow Chart 2-8-1 5100/5150 Remote Control Function Flow Chart, Cont. 2-8-2...
  • Page 4 3-2-1 5100/5150/5200 Testing the Battery, Cont. 3-2-2 3-3-1 5100/5150/5200 Testing the Electro-Magnet, Cont. 3-3-2 3-4-1 5100/5150/5200 Testing Resistance Voltage at the Drive Board, Cont. 3-4-2 3-5-1 5100/5150/5200 Testing the Infrared Optic Sensor, Cont. 3-5-2 3-6-1 5100/5150/5200 Testing the POLAR Heart Rate, Cont. 3-6-2 3-7-1 5100/5150/5200 Testing the HTR Board, Cont.

  • Page 5: Chapter 1. Basic Configuration Diagrams

    SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual Chapter 1. Basic Configuration Diagrams 1-0-0...

  • Page 6: 5100 Bicycle Electronic Component Placement Diagram

    SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100 Bicycle Electronic Component Placement Diagram Display Panel Optic Sensor Generator Flywheel and Magnet Drive Board Remote Remote Battery Transmitter Receiver Handlebar 1-1-1...

  • Page 7: 5200 Bicycle Electronic Component Placement Diagram

    SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5200 Bicycle Electronic Component Placement Diagram Display Panel Handlebar Generator Flywheel and Magnet Battery Drive Board Optic Sensor 1-1-2...

  • Page 8: 5100/5150/5200 Basic Configuration Diagram

    SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150/5200 Basic Configuration Diagram Remote Heart Rate Control/ Display Board 3 PIN CABLE 3 PIN CABLE Board Transmitter Magnet BLUE-BLUE Drive Board Generator WHITE-BLACK Optic Sensor RED-YELLOW- BLACK Battery 1-2-1...

  • Page 9: 5100/5150 Display Board Wiring Connection Diagram

    SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150 Display Board Wiring Connection Diagram POLAR Heart Drive Board 3 pin cable 16 PIN CABLE Rate Board Soft Keys CNT3 CNT2 1-3-1...
  • Page 10 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5200 Display Board Wiring Connection Diagram HTR Board & HTR Handlebar 3 pin POLAR Heart Drive Board 3 pin cable 16 PIN CBALE Rate Board Soft Keys CNT3 CNT2 1-3-2...

  • Page 11: 5100/5150/5200 Drive Board Wiring Connection Diagram

    SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150/5200 Drive Board Wiring Connection Diagram Infrared Generator Magnet Optical Battery Display Board Sensor 1-4-1...

  • Page 12: 5100/5200 Wire Hub Connection Diagram

    SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150 Wire Hub Connection Diagram To Display Board TO CONTROL Remote Receiver HTR HANDLE HTR Board TO DRIVER Drive Board 1-5-1...

  • Page 13: Chapter 2. Operation Flow Charts

    SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual Chapter 2. Operation Flow Charts 2-0-0...

  • Page 14: 5100/5150/5200 Battery Switch Operation Chart, Cont

    SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150/5200 Battery Switch Operation Chart 1. Configuration Display Board Soft Keys Drive Board Battery 2 pin 2. Operation Order Item Operation Battery 1. When the bicycle isn’t being ridden, drive board temporary power supply allows the display board to light up.
  • Page 15 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 3. Operational Steps Steps Operation Display panel is inactive, dark. Press the ON key. 1. Display panel beeps once. Main display shows “MAN’L” 2. Windows show “0”. 2-1-2...

  • Page 16: 5100/5150/5200 Generator Voltage Operation Chart, Cont

    SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150/5200 Generator Voltage Operation Chart 1. Configuration Display Board Recharge Generator Drive Board Battery 2 pin 2 pin 2. Operation Order Item Operation Generator 1. When the bike is ridden, the generator makes power. Drive 1.
  • Page 17 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 2. Operational Steps Steps Operation Display panel is inactive, dark. Start riding the bike. The display panel beeps once. The main display shows “MAN’L”. Other windows show “0”. 2-2-2...

  • Page 18: 5100/5150/5200 Rpm Process Flow Chart, Cont

    SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150/5200 RPM Process Flow Chart 1. Configuration Display CLOCK Flywheel/ CLOCK Infrared Optic Reflective Drive Board 3 pin cable Sensor Sticker 2. Operation Item Operation Flywheel 1.When the bike is ridden, the reflector sticker on the flywheel rotates.
  • Page 19 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 3. Operational Steps Step Operation Start riding the bike; the display beeps and starts operating. Start riding the bike; the flywheel rotates (the reflective sticker rotates). The RPM window shows the RPM value. If the flywheel rotates once every second, the RPM window shows “60”.

  • Page 20: 5100/5150/5200 Resistance Operation Flow Chart, Cont

    SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150/5200 Resistance Operation Flow Chart 1. Configuration Display Board Clock Generator 2 pin Vload Magnet Flywheel Drive Board Clock Infrared Optic Sensor 3 pin 2. Operation Order Item Operation Generator 1. The generator produces power when the bicycle is ridden.
  • Page 21 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150/5200 Resistance Operation Flow Chart 2. Operation Order Item Operation Drive 1.The drive board processes the infrared optic sensor signal into the CLOCK signal. Board 2. The clock signal is sent to the display board, which determines the optic sensor flywheel speed.

  • Page 22: 5100/5150/5200 Display Keypad Function Flow Chart, Cont

    SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150/5200 Display Keypad Function Flow Chart 1. Configuration Signal Soft Keys Display Board 2. Operation Item Operation Soft Keys 1. Press the display panel soft keys. 2. The soft key signal is sent to the display board.
  • Page 23 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 3. Operational Steps Operation DISTANCE<▲> Continuously press DIST<▲> key, DIST window values increase to 99.9. DISTANCE<▼> Continuously press DIST<▼> key, DIST window values decrease to 0. TIME<▲> Key Continuously press TIME<▲>key, TIME window values increase to 99.00.

  • Page 24: 5100/5150/5200 Polar Heart Rate Operation Flow Chart, Cont

    SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150/5200 POLAR Heart Rate Operation Flow Chart 1. Configuration POLAR PULSE Heart Rate Heart Rate Display Board Transmitter 3 PIN CABLE Receiver 2. Operation Item Operation Heart Rate 1. Put the POLAR transmitter in place.
  • Page 25 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 3. Operational Steps Step Operation Put the POLAR transmitter in place. Operate the bicycle. Within 5 seconds, the PULSE window shows the heart rate value. 2-6-2...

  • Page 26: 5100/5150/5200 Htr Operation Flow Chart

    SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150/5200 HTR Operation Flow Chart 1. Configuration HANDLE BAR PULSE Display Board Board 3 PIN CABLE HANDLE BAR 2. Operation Item Operation HTR Handlebar 1. Hold the HTR handlebar. The pulse mark signal travels from the handlebar to the HTR board.
  • Page 27 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150 Remote Control Function Flow Chart 1. Configuration Transmitter Receiver Signal Signal Remote Remote Wire Hub Display Board 3 pin 16 pin Transmitter Receiver Board 2. Operation Item Operation Remote 1. Press remote control key.
  • Page 28 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 3. Operational Steps Step Operation <MAN’L> When the main display shows “MAN’L” mode, repetitively press the <MAN’L> key. (1) If the unit doesn’t have HRC function, the display alternates between “MAN’L” and “SET” notices. (2) If the unit has HRC function, the display alternates between “MAN’L” and “SET” and “HRC”...
  • Page 29 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual Chapter 3. Test Configurations 3-0-0...
  • Page 30 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150/5200 Testing the Generator 1. Configuration Generator Fuse 2. Test Procedure 2-1. Put the multimeter to the DC 200V setting. 2-2. Place one probe on the white wire and the other probe on the black wire connector point of CON1 on the drive board, as shown in the illustration above.
  • Page 31 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 3. Circumstance of Malfunction 3-1. Bike is ridden but it doesn’t turn on. 3-2. There is no resistance whatsoever. 3-3. While being ridden, the bicycle display freezes. 3-4. Drive board F1 fuse breaks. 3-1-2...
  • Page 32 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150/5200 Testing the Battery 1. Configuration: Connect as Shown Below Battery Fuse 2. Test Steps 2-1. Remove wires attached to connector CN2. 2-2. Check whether the battery fuse F2 is broken. If broken, replace it.
  • Page 33 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 3. Circumstance of Malfunction 3-1. Press the display <ON> key; The display doesn’t light. 3-2. Ride the bike; The display doesn’t operate. 3-2-2...
  • Page 34 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150/5200 Testing the Electro-Magnet 1. Configuration 2. Test Procedure 2-1.Electro-Magnet Ohm Testing 2-1-1. Put the multimeter to the 200 ohm setting. Remove wires from the CON1 connector on the drive board. 2-1-2. Place probes separately on the ends of the blue wires. The reading should show 18-20 ohms.
  • Page 35 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 2-2. Current Leakage Test 2-2-1. Put the multimeter to the 200 VDC setting. Place the red probe on one of the blue wire connector points. Place the black probe on a unit screw or on bare metal on the frame.
  • Page 36 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150/5200 Testing Resistance Voltage at the Drive Board 1. Configuration 2. Test Procedure 2-1. Set the multimeter to the DC 200V setting. 2-2. Place probes on the drive board CON1 blue wire connection terminals as shown.
  • Page 37 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 3. Circumstances of Malfunction 3-1. Ride the bike; there is no resistance. 3-4-2...
  • Page 38 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150/5200 Testing the Infrared Optic Sensor 1. LED1 (CLK) and Infrared Optic Sensor Test Configuration LED1 2. Test Procedure 2-1. Ride the bike. 2-2. Inspect whether LED1 on the drive board flashes or remains lit.
  • Page 39 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 3. Circumstance of Malfunction 3-1. Display board RPM window has no RPM value. 3-2. When ridden, the bike resistance is too heavy. 3-3. When ridden, the bike resistance is too light. 3-5-2...
  • Page 40 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5200 Testing the POLAR Heart Rate Configuration POLAR Heart Ra Receiver Connec 3-6-1...
  • Page 41 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 2. Test Procedure 2-1. Inspect whether the wiring of the POLAR heart rate receiver is as shown above. 2-2. Put the POLAR heart rate transmitter in place. 2-3. Press the display <ON> key; The start-up display lights up.
  • Page 42 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150/5200 Testing the HTR Board 1. Configuration HTR心跳小板 HTR Board LED1 LED2 LED3 LED4 HTR Board LED1 LED2 LED3 LED4 X - Not lit in Lights when user Flashes to Lights when HTR handlebars HTR mode.
  • Page 43 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 2. Test Procedure Malfunction Cause Part in Question LED1 (POLAR) POLAR receiver is not detecting a heart rate or POLAR transmitter, POLAR receiver board, not flashing the signal is not getting to the HR board.
  • Page 44 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150/5200 Testing the Remote Receiver 1. Configuration Wiring Hub 16pin cable Board 3-8-1...
  • Page 45 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 2. Test Procedure 2-1. Inspect the remote transmitter batteries. 2-2. Inspect remote control key operation according to the table below. Operation <MAN’L> Key With the display in “MAN’L” mode, showing “MAN’L”, repetitively press the <MAN’L> key.
  • Page 46 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150/5200 Testing the Display Board VCC Voltage 1. Display Board VCC Voltage Test Configuration U3 Program U1 Program 3-9-1...
  • Page 47 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 2. Test Procedure 2-1. Put the multimeter to the DC 20V setting. 2-2. Place probes as shown on C7 capacitor pins. 2-3. Ride the bike. The meter should read 4.8-5.2V and the display should beep.
  • Page 48 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150/5200 Testing the Drive Board VCC Voltage 1. Configuration F2 Battery Fuse F1 Generator Fuse 3-10-1...
  • Page 49 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 2. Test Steps 2-1. Place the multimeter to the DC 20V setting. 2-2. Place the red and black probes on separate legs of the C5 capacitor. 2-3. Press <ON> or ride the bike; The multimeter voltage should be from 4.8 to 5.2V.
  • Page 50 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 5100/5150/5200 Testing the Drive Board Power Transistor 1. Configuration Note: This test is not recommended since the component must be removed from the drive board. If resistance voltage is high and unchanging, at least one power component on the drive board is bad.
  • Page 51 SportsArt 5100/5150/5200 Bicycle Troubleshooting Manual 2. Test Procedure (Cont.) 2-3. Put the red probe in contact with the component’s first pin. Place the black probe in contact with the power transistor’s second pin. The reading should show “1” or “OL”.

This manual is also suitable for:

51505200

Table of Contents