CYBEX Pro+ Owner's Service Manual
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CYBEX Pro+ Owner's Service Manual

Cardiovascular systems
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Cybex and the Cybex logo are registered trademarks of Cybex International, Inc. Stableflex and the Stableflex logo are registered
trademarks of Cybex International, Inc. Safety SentryTM is a registered trademark of Cybex international, Inc. Polar is a registered
trademark of Polar.
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DISCLAIMER:
Cybex International, Inc. makes no representations or warranties regarding the contents of this manual. We
reserve the right to revise this document at any time or to make changes to the product described within it without notice or
obligation to notify any person of such revisions or changes.
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2003, Cybex International, Inc. All rights reserved. Printed in United States of America.
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0 Trotter Drive Medway, MA 02053 • 800-766-3211 • 508-533-4300 • FAX 508-533-5183
www.eCybex.com.techhelp@cybexintl.com.techpubs@cybexintl.com • LT-17730-4 Rev 0 • April 2003
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CYBEXintern
a
tional
. Defining Fitness
Cybex Pro+ Treadmill
Owner's & Service Manual
Cardiovascular Systems
Part Number LT-17730-4 Rev 0

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  • Page 1 • • • • Cybex and the Cybex logo are registered trademarks of Cybex International, Inc. Stableflex and the Stableflex logo are registered • • trademarks of Cybex International, Inc. Safety SentryTM is a registered trademark of Cybex international, Inc. Polar is a registered trademark of Polar.
  • Page 2 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • An Owner's & Service Manual is shipped with each Cybex Pro+ Treadmill. To purchase • • additional copies of this manual or any other Cybex manual, please do one of the following: •...
  • Page 3 Declaration of Conformity • • We declare that to the best of our knowledge that the fitness • equipment listed below, and manufactured by: • • Cybex International, Inc. 10 Trotter Drive Medway MA, 02053, USA • Conforms to: •...

  • Page 4: Table Of Contents

    • • Cybex Pro+ Treadmill Owner's & Service Manual • • •• Table of Contents • • • • Front Pages Setup & Assembly Abo·ut this Manual Warnings/Cautions Choosing & Preparing a Site FCC Compliance Information • • Electrical Power Requirements Declaration of Conformity Assembling the Treadmill Table of Contents...
  • Page 5 • • • • • • • • • • • • • • • . This page intentionally left blank • • • • • • • • • • • • • • • • • • • • •...

  • Page 6: Safety

    • • Cybex Pro+ Treadmill Owner's & Service Manual • Safety • • IMPORTANT: Read all instructions and warnings before using the treadmill. • • • • Before plugging the power cord into an electrical outlet, verify that the voltage requirements for •...
  • Page 7 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • outlet having the same configuration as the plug. Do not use a ground plug adapter to adapt the power cord to a non-grounded outlet. • • • •...
  • Page 8 • Cybex Pro+ Treadmill Owner's & Service Manual • • • • • Instruct all users to use caution when mounting and dismounting the treadmill. • • • Disconnect all power before servicing the treadmill. • Use a dedicated line when operating the treadmill. •...

  • Page 9: Warning Decals

    • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • • Use Cybex factory parts when replacing parts on the treadmill. • • • DO NOT modify the treadmill in any way. • DO NOT use attachments unless recommended for the treadmill by Cybex. •...

  • Page 10: Service Schedule

    • • Cybex Pro+ Treadmill Owner's & Service Manual • • •• • • All maintenance activities shall be performed by qualified personnel. Failure to do so could result in serious injury. • Service Schedule (for Models Trotter Elite, Sport and Pro) •...
  • Page 11 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • • • SERIOUS INJURY COULD OCCUR • • IF THESE PRECAUTIONS ARE NOT OBSERVED High voltage is present under • • this shield. This shield should only be removed by a qualified service technician.
  • Page 12 • • Cybex Pro+ Treadmill Owner's & Service Manual • • •• • •• Caution decals indicate a potentially hazardous situation, which, if not avoided, may result in • minor or moderate injury. There are no caution decals used on the Cybex Pro+ treadmill. However, there is a caution in the installation instructions for initial installation only.

  • Page 13: Key Functions

    • • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • • The e-stop key functions as the emergency stop. In an emergency situation, remove the • e-stop key and the treadmill will come to a stop. Before using the treadmill, clip the e-stop key as described below.

  • Page 14: Technical Specifications

    • • Cybex Pro+ Treadmill Owner's & Service Manual • • •• 2 - Technical Specifications • • • • Length: 79" (200 cm) • Width: 32" (82 cm) • • Running Area: 20" x 58" (51 cm x 147 cm) Weight of Product: 385 Ibs.
  • Page 15 • • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • • • • • • • • • • • • • • .~" This page intentionally left blank • • • • • • • •...

  • Page 16: Terms & Symbols Used

    • • Cybex Pro+ Treadmill Owner's & Service Manual • • •• 3 - Operation • • Read and understand all instructions and warnings prior to using the treadmill. See all of the • • loca~ed safety related information in chapter 1. •...
  • Page 17 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • f~·rr&'II\~iikIJ) • • • • NOTE: Maximum user weight is 400 Ibs. (181 kg). The following is a quick overview of the operation of the treadmill. For more information read ••...

  • Page 18: Emergency Stop Key (E-Stop)

    • • Cybex Pro+ Treadmill Owner's & Service Manual • • •• ! CAUTION: Do not stand the running belt when starting the treadmill. Always place feet on your top steps when beginning workout. • 3. Place your feet on the two top steps located on each side of the running belt. •...
  • Page 19 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • 7. Hold the handrails while you step onto the running belt and begin walking. • • format~6f Observe the three displays. During your workout the time will show in the minutes:seconds.

  • Page 20: Immobilization Method

    • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • • Press Stop once to pause your workout for 20 seconds (default setting) and to enter the e · W.orkout Review. The belt will stop and the elevation will return to 0%, but all workout settings •...
  • Page 21 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • • • Control keys on the display are usable during operation and may be pressed at any time to make adjustments in speed, elevation or data readouts. •...
  • Page 22 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • Metabolic Equivalent - Relates to the user's energy expenditure. 'One met' is the amount of oxygen consumed at rest. For example two mets would be twice e· that amount.
  • Page 23 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • NOTE: When wearing a Polar compatible transmitter, the contact heart rate will dominate only when the grips are held. • • tr~nsmitter Polar Compatible Reception - To use this feature, a Polar compatible heart rate •...

  • Page 24: Holes

    • • Cybex Pro+ Treadmill Owner's & Service Manual • • •• achieve exactly the fitness goals you desire, including: weight loss, conditioning, endurance .' . or maintenance of overall health. The program choices are summarized as follows: Manual Mode You control speed, elevation, and time.
  • Page 25 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • • The Workout Profile matrix in the center of the display uses columns of lights to show the • represent~ progress of your workout. The height of the column METS, specifically the highest •...
  • Page 26 • •• Cybex Pro+ Treadmill Owner's & Service Manual • • •• 5K Run • Profiles Show Level 10 • • 12.4 20,0 12.0 19.0 18.0 11.0 17.0 • • 10.0 16.0 15.0 14.0 13.0 • • 12.0 11.0 Speed 10.0 •...
  • Page 27 • • Cybex Pro+ Treadmill Owner's & Service Manual • • •• • • Program Overview In this program, the user chooses their speed as they go. The level of the program uses • • variations in the elevation. As the level goes up so does the level of intensity. Like the golf course, there are uphill and downhill sections, which not only contribute to the inten$ity of the •...
  • Page 28 • • Cybex Pro+ Treadmill Owner's & Service Manual • • •• 9 Holes • Profiles Show Level 10 • • 12.4 20,0 12.0 19.0 • • .' .' 10.0 16.0 15.0 14.0 13.0 12.0 Speed • • 10.0 Us~t~d •...
  • Page 29 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • • • Program Overview The Heart Rate Control program is interactive. By selecting a predetermined heart rate, the • • treadmill will adapt the elevation and speed to keep the users heart rate at that level. This program is exceptionally useful for those individuals just starting out as well as the athlete.
  • Page 30 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • Heart Rate • • Based on Age, Selective HR and Response to Exercise 12.4 20.0 • • 12.0 19.0 18.0 17.0 16.0 • • 14.0 • • Speed 10.0 •...
  • Page 31 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • • • • Program Overview This program was designed for the exercise participant who wants to improve the .overall efficiency of their cardio-respiratory system. Unlike some of the other treadmill programs that •...
  • Page 32 • • Cybex Pro+ Treadmill Owner's & Service Manual • • •• Cardia • • Profiles Show Level 10 at 20 Minutes 2 O . 0 r - - - - - - - - - - - - - - - - - - - - - - - - , •...

  • Page 33: Manual

    • • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • • Program Overview This program was designed to help individuals of all fitness levels achieve their weight loss • • goals through a protocol that incorporates both low and moderate intensity activity. Because walking has become a popular mode of exercise for those looking to lose weight, all levels of •...
  • Page 34 • • & Cybex Pro+ Treadmill Owner's Service Manual • • • • • Weight Loss Profiles Show Level 10 at 20 Minutes • • 12.4 12.0 • • • • Speed • • • • • • • • ~-----------------------.
  • Page 35 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • • • • • • • • • • • • • • • • This page intentionally left blank • • • • • • • • •...

  • Page 36: Preventive Maintenance

    • • & Cybex Pro+ Treadmill Owner's Service Manual • 4 - Preventive Maintenance • • • • All warnings and cautions listed in this chapter are as follows: • • ! WARNING: All maintenance activities shall be performed by qualified personnel. Failure could result in serious injury.
  • Page 37 • • Cybex Pro+ Treadmill Owner's-& Service Manual • • • • • NOTE: Do not spray cleaning solution directly on the treadmill. Direct spraying could cause damage to the electronics and may void the warranty. • • ! WARNING: To prevent electrical shock, be sur:e that power is shut off and the treadmill is unplugged from the electrical outlet before performing any cleaning or maintenance procedures.
  • Page 38 • • Cybex Pro+ Treadmill Owner's & S'ervice Manual • • •• often to prevent premature wear of the deck, running belt, and the drive motor system. See the Service Schedule in this chapter to determine the minimum recommended cleaning. •...
  • Page 39 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • • b~lt A. With the treadmill running at 5 mph (8 kph) observe the running belt. If the tracks off center to the right or left the deck will become exposed ..Use 3/4"...
  • Page 40 • •• Cybex Pro+ Treadmill Owner's & Service Manual • • •• Side Panel • • • • • • • • Figure 3 • Remove the side panels. • • Pull each side panel out and off the treadmill. See Figure 3. •...

  • Page 41: Other Preventive Maintenance

    • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • • Secure the top steps. A. Place each top step in position. See Figure 4. • Using a Phillips head screwdriver, tighten the three screws that hold each top step in •...
  • Page 42 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • • • All maintenance activities shall be performed by qualified personnel. Failure to do so could result in serious injury. • • Service Schedule (for Models Trotter Elite, Sport and Pro) •...
  • Page 43 • • • • • • Serial Number Date of Installation Date of Data • • Collection • • • • • • • • Total Miles/Kilometers Total Hours • • Motor Current @ 3 mph (4.8 kphl • Motor Voltage 12.4 mph (20 kph) •...

  • Page 44: Electrical Power Requirements

    • • Cybex Pro+ Treadmill Owner's & Service Manual • • •• 5 - Setup & Assembly • • • • • All warnings and cautions listed in this chapter are as follows: • • ! WARNING: Use extreme caution when assembling the treadmill. Failure to do so could result in injury.

  • Page 45: Assembling The Treadmill

    • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • The power requirements for this treadmill are a grounded, dedicated circuit, rated for one of • the following: 115 VAG ±5%, 60 Hz and 20 amps; 208/220 VAG, 60 Hz, 15 amps or 230 VAG •...
  • Page 46 • • Cybex Pro+ Treadmill Owner's & Service Manual • • •• Item Part Number Description Varies Base with uprights and console attached • • AX-16724 Motor cover, center, with decals PL-16465 Motor cover, right (in box) • • PL-16464 Motor cover, left (in box) AX-16956 Hardware pack (in box)
  • Page 47 • Manual i':)erVlce vwner~ rlu-r- lIt:dUIIIIII • VyUCA • • • Check off each item in the hardware pack as you find it. See Figure 2. • • Item Qty Part Number Description HS-16929 Screw, hex head whiz-lock 3-8-16 x 5-8 •...
  • Page 48 • • Cybex Pro+ Treadmill Owner's & Service Manual • • •• of two CAUTION: A minimum people are required lift, move and assemble this treadmill. Always use proper lifting methods when moving heavy items. • • Lift and move the treadmill. A.
  • Page 49 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • 6. Verify the model, voltage and color. • • Verify that you have the correct model by looking at the console and reading the • model name. • B.
  • Page 50 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • -------~~~~-------~--------~.~~----~--- • • • • • Figure 7 • • B. Using the hex key provided, tighten the two pivot screws on the handrail. See Figure 8. •...

  • Page 52: Testing The Treadmill Operation

    • • Cybex Pro+ Treadmill Owner's & Service Manual • • •• 11. Attach the motor cover (three pieces). • • A. Using a Phillips head screwdriver, partially tighten each motor cover side (left and right) with four 10-32 x .75 Phillips head screws. See Figure 12. •...
  • Page 53 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • Emergency • • .Stop Button • • • • • • • • • • • • •• • • • • • • Figure 13 , e- •...
  • Page 54 • • Cybex Pro+ Treadmill Owner's & Service Manual • • •• ! WARNING: Be sure that all electrical requirements are met as indicated in the specifications at the front of the manual and at the beginning of this • chapter prior proceeding.
  • Page 55 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • 11. Run the treadmill through its full % grade range. Press the Incline key until the treadmill reaches its highest grade (15%). Next press the Incline. key until the treadmill •...
  • Page 56 • • Cybex Pro+ Treadmill Owner's & Service Manual • • •• Safety Sentry - This is how long the running belt will keep moving if the user steps off the treadmill. Choices are between seconds (none) and 60 second. Default is 20 •...
  • Page 57 • • Cybex Pro+ Treadmill Owner's & Service Ma.nual • • • • • • • • • • • • • • •• • • This page intentionally left blank • • • • • • •• • • •...

  • Page 58: Customer Service

    • • Cybex Pro+ Treadmill Owner's & Service Manual •• • 6 - Customer Service e· • • • Hours of phone service are Monday - Friday from 8:00 a.m. - 6:00 p.m. Eastern Time. • • For Cybex customers living in the USA, contact Cybex Customer Service at 800-766-3211. Your options at this number include: e ·...
  • Page 59 5. Forward the package through UPS to Cybex. • • Attn: Customer Service Department Cybex International, Inc., • • 1 0 Trotter Drive Medway, MA 02053 •...
  • Page 60 • Cybex Pro+ Treadmill Owner's & Service Manual • e · •• flEli'III·· • • Materials damaged in shipment should not be returned for credit. Shipping damages are the responsibility of the carrier (UPS, Federal Express, trucking companies, etc.) • • car~fully.
  • Page 61 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • • • • • • • • • • • • • This page intentionally left blank • • • • • • • • • • • •...

  • Page 62: Service

    • • Cybex Pro+ Treadmill Owner's & Service Manual • 7 - Service • • • • All warnings and cautions listed in this chapter are as follows: • • ! WARNING: All maintenance activities shall be performed by qualified personnel. Failure could result in serious injury.

  • Page 63: Test Mode

    • • Cybex Pro+ Treadmill Owner's & Service Manual • ! WARNING: All maintenance activities shall be performed by qualified personnel. Failure to do so could result in serious injury. • • For any service related concerns, call Cybex CAUTION •...
  • Page 64 • • Cybex Pro+ Treadmill Owner's & Service Manual . • • • LEOs are used to indicate the status of many of the treadmill inputs. After entering Test Mode • • refer to the following list to check that these LEDs are functioning properly: Heart LED - Blinks on with every signal from the contact heart rate receiver.

  • Page 65: Error Codes

    • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • • • Error codes notify you of a problem condition and are displayed on the center of the 'console. These codes can also help to indicate the part of the treadmill most likely to be causing the •...
  • Page 66 • • • Cybex Pro+ Treadmill Owner's & Service Manual motor cover of each Cybex Pro+ treadmill. By performing these procedures you can evaluate the performance of your drive motor and help prevent premature failure. • • Tools Required • • •...
  • Page 67 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • Check the motor voltage. • • A. Plug the treadmill back in and turn it to the on (I) position. • B. Without standing on the belt, press the Quick Start key. •...
  • Page 68 • • Cybex Pro+ Treadmill Owner's & Service Manual • • •• Adjust the speed sensor gap (if needed). • • A. Using a Phillips head screwdriver, loosen the screw that attaches the speed sensor to the motor saddle. See Figure 3 (speed sensor screw). •...

  • Page 69: Ir Compensation

    • • uwner's Manual ~ervlce IreCtUm11i uyUt::A r-rUT • • • • • NOTE: This procedure is required after replacing the lower control board or the drive motor. • • Tools Required • • • Phillips head screwdriver • Plastic (or non-conductive), flat head screwdriver •...

  • Page 70: Speed Calibration

    • • Cybex Pro+ Treadmill Owner's & Service Manual • Using a plastic small flat head screwdriver, turn the IR control slightly in one direction as follows: • • • Turn clockwise to remove the slack from the belt • Turn counter-clockwise to remove the vibration or surging from the belt •...

  • Page 71: Rear Roller

    • • Cybex Pro+ Treadmill Owner's & Service Manual • • • • • • NOTE: During this procedure you will have the option to remove the running deck, running • belt, rubber mounts, rear roller, front roller and drive belt. Follow this procedure from step 1 even though the heading for some of these procedures will appear before the •...

  • Page 72: Running Belt & Deck

    • • Cybex Pro+ Treadmill Owner's & Service Manual • Remove the side panels. • • A. Pull each side panel out and off the treadmill. See Figure 5. Remove the top steps. • • A. Using a Phillips head screwdriver, remove the three screws that hold one of the top steps in place.

  • Page 73: Front Roller

    • IYIi:lIIUi:l1 ,",¥VIICI ..:JCI VI\,;t:: ' J y U v A vOUIIII . . • • • Loosen the deck. • • A. Using a 7/16" open-end or socket wrench, remove the ten screws and ten wa'shers • that hold the deck in place. See Figure 7. NOTE: Leave the deck in place until step 98. •...

  • Page 74: Drive Belt

    • • Trea~mill Cybex Pro+ Owner's & Service Manual • • • G~' ~ '" ': - .:.•• Lift one side of the deck and slide it out" of the running belt. • • C. Tilt up the left side of the front roller and slip the running belt off. •...
  • Page 75 • • • Owner'~ M~nual Cybex Pro+ Treadmill & Service • • • Confirm that the drive belt is positioned three grooves over from the face of the flywheel and three grooves over from • the face of the pulley. See Figure 10. NOTE: Failure to align ••...
  • Page 76 • • Cybex Pro+ Treadmill Owner's & Service Manual • • •• 20. Secure the motor cover. • Lower the motor cover center into position. See Figure 2. Using a Phillips head screwdriver, tighten the three screws on each side. NOTE: Be sure •...

  • Page 77: Drive Motor

    • • • • • Remove the old drive motor. Using 7/16" open end wrench, remove the nut on each motor strap and remove the • motor straps from the motor saddle. See Figure 12. • B. Slip the drive belt around the flywheel pulley and off the motor. See Figure 13. ••...

  • Page 78: Motor Brushes

    • • -. Cybex Pro+ Treadmill Owner's & Service Manual • •• l)~1t D. If you are replacing the drive belt, slip the'-(jrlve off the front roller pulley and discard it. • 7. Attach the front roller. • A. Slide the new drive belt around the front roller. •...
  • Page 79 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • ! CAUTION: If the drive motor is warm wait until it is cool the touch before proceeding. The inside components of the drive motor may be hot. • •...
  • Page 80 • Cybex Pro+ Treadmill Owner's & Service Manual • • •• wear such as arcing, pitting, burning, or. uneven wear. Commutator bars that are 'dirty penny' brownish copper are in great condition. However, some commutator bars may be • pitted or blackened on one edge. Too many of these indicate a worn commutator, and the ' .
  • Page 81 • ~ ...,"'~ ~u"" .."" YV I Ivl V I " v IYICII l u a l • ' " • • " " . •• • • • • Using a straight-edge (such as the lower Motor Strap board shield), line up the face of the Screws...
  • Page 82 • • Cybex Pro+ Treadmill Owner's & Service Manual •• .• • Tie Cables Away from Fan • • • • NOTE: The ferrite • • is for internationally installed motors. • • •• Figure 18 • E. Refer to the lower board shield to (3)-+---~O Clips DT11 RED LED...
  • Page 83 • Cybex Pro+ Treadmill Owner's & Service Manual • • • • • Tools Required • • • Phillips head screwdriver • Wooden block 4" (10 cm) tall (2) • 9/16" Open end wrench • • 9/16" Socket wrench • • ! WARNING: Disconnect the power cord before beginning this procedure.
  • Page 84 • • Cybex Pro+ Treadmill Owner's & Service Manual • • Calibrate the elevation motor. • A. The switch should be at zero elevation before adjusting the tube nut. If necessary connect the elevation motor, bring the elevation up to 1 % incline and then back ••...
  • Page 85 • • Cybex Pro+ Treadmill Owner's & Service Manual •• • • • NOTE: You will remove and replace the entire lower bracket in this procedure. • • • Tools Required • Phillips head screwdriver • • • 3/8" Nutdriver or socket wrench •...

  • Page 86: Elevation Motor

    • • Cybex Pro+ Treadmill Owner's & Service Manual • .' •• B. Remove the entire bracket with its lowe-r board: NOTE: Cybex may want this part back for evaluation. Contact Cybex Customer Service at 800-766-3211 and press 64 when •...

  • Page 87: Power Cord

    • • Secure the line filter. • • A. Using a Phillips head screwdriver, secure the two screws that hold the line filter to the lowe~ control board bracket. • Secure the wires. A. Check to see that all of the cables are connected firmly in their proper place. •...
  • Page 88 • • Cybex Pro+ Treadmill Owner's & Service Manual ' . ' e· •• Remove the motor cover. • A. Using a Phillips head screwdriver, loosen three screws on each motor cover side (left and • right). See Figure 2. B.

  • Page 89: Line Filter

    • • Cybex Pro+ Treadmill Owner's & Service Manual • • • ' . ' . NOTE: If you are replacing the line filter follow steps 7 and 8. If not skip to step 9. • Replace the line filter (optional). •...
  • Page 90 • • .' .' Cybex Pro+ Treadmill Owner's & Service Manual •• • Shown From e · Front of Switch • with "I" Toward the Top ." • . • • Power Cord Behind Base • • :, ..f - - - - - - - - - - - Brackets •...
  • Page 91 • :s oc. rlu~ VWIlt::f i:)t::rvn;~ IYIClrJUClI VyUCA t::ClUIIIIII • • • • Using a Phillips head screwdriver, remove the nine screws that hold the console back to the console front. • • Gently pull off the console back. • • Remove the display board.

  • Page 92: Csafe Board

    • • Cybex Pro+ Treadmill Owner's & Service Manual • • Connect the cables. • • A. Connect these cables into the display board: the display cable (2 connectors), the two upper switch membranes, the lower switch membrane, the contact heart rate cable, the CSAFE board to display board jumper and the upper to lower board jumper.
  • Page 93 uwner-:s i>er-vlce IVlanUal r-rUT Irt:CiUIIIIII ,",yUt:A ' e · • • • 4. Attach the new heart rate board. • A. Locate the side of the heart rate board with the two holes and •• pJace the molex placeholder over •...
  • Page 94 • • Cybex Pro+ Treadmill Owner's & Service Manual • • • Route the new heart rate cable. A. Connect the double connector into the right side of the heart rate board. See Figure 25. B. Locate the short and long side of the heart rate cable.
  • Page 95 • Manual uwner-s rru ..Ir~ClUlnlll ~ervlce ,",yUt::A • • • B. Locate the small bump on the metal contact ' . .' prong and on the connectors. See Figure 31. Connect the each cable to a metal prong with the bumps lined up.
  • Page 96 • Cybex Pro+ Treadmill Owner's & Service Manual • • • • • Using a Phillips head screwdriver, remove the three screws that hold the CSAFE board to the console. 4. Attach the new CSAFE board. • " A. Gently push the CSAFE connector into its port on the display board. See Figure 24. •...

  • Page 97: Display Cable

    • Cybex Pro+ Treadmill Owner's & Service Manual • • • Lift the motor cover center up and off the treadmill. The screws will stay in place. See · e Figure 2. • • Remove the left junction covers. • A.
  • Page 98 • • Cybex Pro+ Treadmill Owner's & Service Manual • .' •• NOTE: "Right" and "left" denote 7. user orientation. • • •• Bottom Hole • • ' . .' Left Junction Covers • • • • • - . •...
  • Page 99 • • Cybex Pro+ Treadmill Owner's & Service Manual • • E. Place the lower board shield in position and push the clips down. NOTE: The clips will snap in. • • Secure the left junction covers. A. Using an Phillips screwdriver, tighten the three screws that hold the junction •...

  • Page 100: Part List

    •• • Cybex Pro+ Treadmill Owner's & Service Manual • • · •. Remove the display overlay. • A. While wearing an ESD strap, disconnect the switch membranes (two upper and one lower) from the display board. See Figure 19. •...
  • Page 101 • • Cybex Pro+ Treadmill Owner's & Service Manual • •• • ". ITEM PART NO. DESCRIPTION • DE-16992 Decal, ETL UL-1647 Only Removed PC-16496 End Cap, Left, (Choose a Standard or Custom Color) PC-16497 End Cap, Right, (Choose a Standard or Custom Color) HX-15678 Bushing Deck 5/16-18 40 Ib max shear 185 max comp EH-16809...

  • Page 102: Contact Heart Rate Grips

    • • Cybex Pro+ Treadmill Owner's & Service Manual • • ITEM PART NO. DESCRIPTION >:" HW-00180 Washer, Lock Split 1/4 HS-15757 Bolt, Tap 1/4-28 x 1.0 H x HD PLTD • PC-16379 Cover, Junction Outer, Right, (Choose a Standard or Custom Color) PC-16380 Cover, Junction Inner, Right, (Choose a Standard or Custom Color) PC-16328...
  • Page 103 • • Cybex Pro+ Treadmill Owner's & Service Manual • 1-800-713-2880 • • 70888 - • • • • • • • • • • • • • This page intentionally left blank • • • • • • • • •...

  • Page 105: Schematic

    20ADOMESTIC 115V·!!C·IS783(?,0I!PI) 20A DOMI:STIC 220V • EC·llill40 (20E01) -=- -:. -:' 1 1 109· 125V 00 HX (AW·l0A40 powEI~ COI~D) - = -:. -:. ISflIN'fEnNATIONAI.·EC·1G578('ISVTI) -- -:. -==. -:. - : . - = . -:. -:. - = . -:. -:. - = .

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