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Electrolux Professional S.p.A.
Ovens Platform Customer Support
Technical Training & Service
ELECTROLUX – ZANUSSI - ALPENINOX
CONTENTS:
PROJECT REF:
AUTHORS:
CONTRIBUTION BY:
DOCUMENT HISTORY:
File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional
PROJECT ONE OVENS – Service
PROJECT ONE OVENS
- Service manual -
This document contains the information about parameters that can be
read and/or modified by means of user interface, service utilities, ....
ONE ovens
F. Ornella
S.Gant
Manual
(593804600 - ENG)
P.1/32
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Summary of Contents for Electrolux PROJECT ONE 593804600
- Page 1 This document contains the information about parameters that can be read and/or modified by means of user interface, service utilities, ..PROJECT REF: ONE ovens AUTHORS: F. Ornella CONTRIBUTION BY: S.Gant DOCUMENT HISTORY: File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.1/32...
- Page 2 PROJECT ONE OVENS – Service Manual Electrolux Professional S.p.A. (593804600 - ENG) Ovens Platform Customer Support Technical Training & Service Rel. Date: File: Author: Note: File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.2/32...
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Page 3: Table Of Contents
SE OF MANOMETER FOR OFFSET PRESSURE MEASURE 14 CHANGE OF THE MICROPROCESSOR BOARD ..............19 APPENDIX A – WATER BOILING POINT ..................20 APPENDIX B – CONTACTORS DIAGRAM ...................21 LEV. C .............................21 File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.3/32... - Page 4 APPENDIX D – LAMBDA PROBE....................25 APPENDIX E – PARAMETER DESCRIPTIONS ................26 APPENDIX F – WATER TREATMENT ...................28 APPENDIX G – CONNECTION TO HACCP SYSTEM ..............30 APPENDIX H – RELAY DESCRIPTIONS ..................31 File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.4/32...
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Page 5: Programming The Default Parameters
At this point release the left buttons keeping pressed the middle one (fig. 6) till you hear 2 beeps. Release the middle button and on the temperature display you will see “PdEF”: the oven will switch off and on automatically. File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.5/32... -
Page 6: Advanced Programming
Press again the middle button returning to the displaying of the number of the parameter to store the new value. File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.6/32... -
Page 7: By-Pass Calibration (Only For Lev. B, Not Required On Lev.c)
, a corrective value can be stored in the parameter OCA1. Pushing the 3 service buttons to store T P F FP T the bypass temperature, the microprocessor will calculate and store also the value of OCA1. See Appendix A File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.7/32... -
Page 8: Lambda Probe Calibration (Only For Lev. A Ovens)
This calibration is very important and has to be done with care. If the dry point (0% of humidity) is not correctly stored, the reading of the relative humidity could be overestimated or underestimated. File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.8/32... -
Page 9: Cavity Offset Calibration (For Lev. A And C Ovens)
EPrG: Error in reading the phases of a multiphase recipe EIND: Error in reading the index of the recipes EDES: Error in reading the description of a recipe See Appendix A File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.9/32... -
Page 10: Firmware Release
Combi cycle, utility buttons (fig. 22): activation of water valve of the cleaning system (H200 appears at the beginning with pressure switch in open circuit, H201 with closed circuit and water flowing at sufficient pressure) File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.10/32... -
Page 11: Utilities That Can Be Activated In Parameter Programming
Prb1 First meat probe temperature (lev. A) Prb2 Second meat probe temperature (lev. A) Prb3 Third meat probe temperature (lev. A) Prb4 Fourth meat probe temperature (lev. A) File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.11/32... -
Page 12: Selection Of The Language For The Recipe Menu (Lev. A)
(120 rpm max.) At the beginning of each phase the cavity is brought at a certain temperature with a COOLING phase without water or with an hot air cycle File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.12/32... -
Page 13: Cycles, Utilities, Important Parameters
File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.13/32... -
Page 14: Gas System
The quantity of sucked air is controlled with the above parameters and with the calibrated aerator on the mixer. File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.14/32... - Page 15 • CAVITY burner of 10 2/1 e 20 2/1 ovens • BOILER burner of 10 1/1, 10 2/1 e 20 1/1 ovens File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.15/32...
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Page 16: Gas Valve
Technical Training & Service 13.1 Gas valve Injector Remove this threaded cap to get access to the offset adjustment screw Offset pressure test point Inlet pressure test point File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.16/32... -
Page 17: Offeset Pressure Calibration
Wait around 3 minutes for the stabilization of the pressure before adjusting it turning slowly the screw indicated in the picture above. File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.17/32... -
Page 18: Use Of Manometer (For Offset Pressure Measure)
Using the pressure inlet signed with “–” and with negative reading on the display as in the fig.31-32, this means we are measuring + 0.16 hPa = + 16 Pa: File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.18/32... -
Page 19: Change Of The Microprocessor Board
3) Lambda probe calibration for lev. A ovens 4) By-pass calibration (lev. B ovens) and cavity offset (parameter OCA1) or only cavity offset for lev. A and C ovens. File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.19/32... -
Page 20: Appendix A - Water Boiling Point
Ovens Platform Customer Support Technical Training & Service APPENDIX A – WATER BOILING POINT Height (m) Water boiling point (°C) 100.00 98.90 98.30 97.50 1000 96.80 1500 95.00 2000 93.50 File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.20/32... -
Page 21: Appendix B - Contactors Diagram
C o n ta c to rs u s e d o n 2 0 1 E _ ,2 0 2 E 1 0 0 % 1 / 2 H O T A IR & C O M B I File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.21/32... -
Page 22: Appendix C - Connections On Main Board (Lev. A)
Ovens Platform Customer Support Technical Training & Service APPENDIX C – CONNECTIONS ON MAIN BOARD (Lev. A) Put a jumper to make a short in the not used connections. File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.22/32... - Page 23 AOS_Q OVENS – Service manual (593804600 - ENG) Electrolux Professional S.p.A. Ovens Platform Customer Support Technical Training & Service X1-1 X10/11-1 X25/26-1 X24-1 X28-1 X12/13-1 X9-1 X2/3-1 X4/5-1 X8-1 X6/7-1 File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.23/32...
- Page 24 Connection of second cavity probe Connection of second boiler probe X20, X21, X22 Connections of multi point probe Connection of lambda probe X25/26 Connections of water level probes RS485 connection File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.24/32...
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Page 25: Appendix D - Lambda Probe
90 100 water percentage Connections on the lambda probe: Pin 1: not used Pin 2-3: connections to the main board (connector X23) Pin 4-5: connections to the switching feeder File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.25/32... -
Page 26: Appendix E - Parameter Descriptions
Define if the oven is GAS heated (1) or ELECTRIC heated (0) hAbo PWM value at middle power of boiler burners HabP Steam condenser engagement in "hot air" mode hAcA PWM value at middle power of cavity burners File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.26/32... - Page 27 Define the max. temperature limit for the manual injection of water tPrn Print frequency (0=no print) trMA Define the max. temperature for water injection during cooling phase trMn Define the min. temperature for water injection during cooling phase File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.27/32...
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Page 28: Appendix F - Water Treatment
AOS_Q OVENS – Service manual (593804600 - ENG) Electrolux Professional S.p.A. Ovens Platform Customer Support Technical Training & Service APPENDIX F – WATER TREATMENT File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.28/32... - Page 29 Not required Not required Nanofilter Nanofilter Osmotizer Osmotizer Hardness < 5°F > 5°F < 5°F >5°F < 5°F > 5°F Treatment Not required Softener Nanofilter Nanofilter Osmotizer Osmotizer File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.29/32...
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Page 30: Appendix G - Connection To Haccp System
AOS_Q OVENS – Service manual (593804600 - ENG) Electrolux Professional S.p.A. Ovens Platform Customer Support Technical Training & Service APPENDIX G – CONNECTION TO HACCP SYSTEM TO BE DEFINED File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.30/32... -
Page 31: Appendix H - Relay Descriptions
BOILER AUTOMATIC DRAIN VALVE RL 17/do17 RL 18/do18 RL 19/do19 RL 20 /do20 RL 21/do21 DETERGENT PUMP RL 22/do22 RINSE PUMP RL 23/do23 WATER SOLENOID VALVE (CLEANING SYSTEM) RL 24/do24 File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.31/32... - Page 32 BOILER AUTOMATIC DRAIN VALVE RL 17/do17 RL 18/do18 RL 19/do19 RL 20/do20 RL 21/do21 DETERGENT PUMP RL 22/do22 RINSE PUMP RL 23/do23 WATER SOLENOID VALVE (CLEANING SYSTEM) RL 24/do24 File: AOS ONE service manual (ENG).00.doc ©Copyright 2007 by Electrolux Professional P.32/32...
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