Related Manuals for Stanley DS11
Summary of Contents for Stanley DS11
- Page 1 DS11 HYDRAULIC DIAMOND SAW AFETY PERATION AND AINTENANCE USER’S MANUAL Copyright © 2003, The Stanley Works OPS/MAINT USA Wear your PPE Read the Manual 62211 9/2009 Ver 3...
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Page 3: Table Of Contents
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest authorized and certifi ed dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative. -
Page 4: Ce Certifi Cate
Special Provisions: None Spezielle Bestimmungen: Dispositions particulières: Provisiones especiales: Disposizioni speciali: Representative in the Union: Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA Date/Datum/le/Fecha/Data 6-06-04 Signature/Unterschrift/Signature/Firma/Firma____________________________________________________________________________ Position/Position/Fonction/Puesto/Posizione... -
Page 5: Safety Symbols And Precautions
SAFETY SYMBOLS Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. -
Page 6: Safety Precautions
If so, place the added precautions in the space provided on page 4. The DS11 Concrete Chain Saw will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and understand this manual and any stickers and tags attached to the tool and hoses before operation. - Page 7 SAFETY PRECAUTIONS • Always be well rested and mentally alert before operating the chain saw. • Do not allow bystanders near the chain saw when starting or cutting. • Do not start cutting until you have a clear work area and secure footing. •...
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Page 8: Tool Stickers And Tags
USE ONLY PARTS AND REPAIR USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY PROCEDURES APPROVED BY when shipped from the factory. STANLEY AND DESCRIBED IN THE OPERA- STANLEY AND DESCRIBED IN THE OPERA- TION MANUAL. TION MANUAL. Read and understand the safety... -
Page 9: Hydraulic Hose Requirements
HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydrau- lic Tools. DO NOT REMOVE THESE TAGS. -
Page 11: Htma Requirements
HTMA REQUIREMENTS TOOL CATEGORY HYDRAULIC SYSTEM REQUIREMENTS TYPE 1 TYPE II TYPE III TYPE RR FLOW RATE 4-6 gpm 7-9 gpm 11-13 gpm 9-10.5 gpm (15-23 lpm) (26-34 lpm) (42-49 lpm) (34-40 lpm) TOOL OPERATING PRESSURE 2000 psi 2000 psi 2000 psi 2000 psi (at the power supply outlet) -
Page 12: Operation
Whenever possible, connect the free ends of the hoses together. CONNECTING TO A WATER SUPPLY 1. Using a standard garden hose, connect the DS11 to a city or auxiliary water supply. 2. Holding the saw away from your body, turn the saw on and read the water pressure at the water gauge. -
Page 13: Types Of Cuts
3. Outline the concrete area with a permanent marker for a visual guide. 4. Know what kind of material and how much reinforcing you are going to cut. TYPES OF CUTS The DS11 can be operated using the types of cuts shown in Figure 6. Correct When making cuts: Incorrect... -
Page 14: Cold Weather Operation
OPERATION DOWN CUT PLUNGE CUT UP CUT Figure 6. Types of Cuts (chain guard removed for clarity) 1. Do not use a cutting force in excess of 45 lbs/20 kg. Excessive force causes the chain to slow down or stall and causes premature wear of the saw bar and chain. -
Page 15: Maintenance & Adjustments
MAINTENANCE & ADJUSTMENTS CHAIN TENSION ADJUSTMENT GENERAL MAINTENANCE TIPS Correct chain tension is very important throughout the life of the chain. Several simple maintenance tasks which, if performed, can keep a chain Check the chain tension often during use (when the chain saw is saw operating at a high level of effi... - Page 16 MAINTENANCE & ADJUSTMENTS SERVICING THE CHAIN The following procedures explain how to break a chain using Stanley’s bench mounted chain breaker (part number 20858) to remove a worn or damaged segment. 1. Mount the chain breaker fl ush with the side or front of a fl at, clean work surface (Figure 11).
- Page 17 Figure 16. Replacing the Punch SPINNING RIVETS Figure 19. Securing the Chain The following procedures explain how to spin rivets using Stanley’s bench-mounted rivet spinner (part number 20857) to assembly the chain. 1. Mount the rivet spinner fl ush with the side or front of a fl at, clean work...
- Page 18 MAINTENANCE & ADJUSTMENTS 4. turn the rivet spinner crank a few times to center the rivet hub in the NOTE: spinner anvil (Figure 20). the rivet spinner is equipped with oiling chambers and should be maintained periodically with a light-weight Take-up oil (Figure 23).
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Page 19: Equipment Protection And Care
fl ow. This can cause damage to internal seals. • Always replace hoses, couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar. -
Page 20: Troubleshooting
TROUBLESHOOTING CHAIN SAW TROUBLESHOOTING Excessive vibration and cuts rough. Loose chain tension. Retension the chainl. Excessive feed force. Reduce feed force. Chain saw will not cut straight. Operator feed force not applied move left hand closer to centerline directly over centerline of saw. of saw bar. - Page 21 TROUBLESHOOTING CHAIN SAW TROUBLESHOOTING CONTINUED Chain saw cuts slow. Back pressure too high. Should not exceed 250 psi/17 bar @ 9 gpm/34 lpm measured at the end of the chain saw’s operating hoses. Loss of diamond segment side Replace the chain. clearance.
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Page 22: Specifi Cations
SPECIFICATIONS Cutting Depths ..................................15 or 18 inch / 38 or 46 cm Bar Lengths ....................................15 or 18 inch / 38 or 46 cm Input Flow Range DS113000 ..................................7-9 gpm / 26-34 lpm DS115000 ....................................12 gpm/45 lpm Input Pressure ......................................2000 psi / 140 bar Chain Type ........................................3/8 inch Pitch Weight (with bar) ...................................... -
Page 23: Parts Illustration
DS11 PARTS ILLUSTRATION... -
Page 24: Parts List
DS11 PARTS LIST ITEM DESCRIPTION ITEM DESCRIPTION 22713 Chain Saw Adaptor 25688 Motor Assy - Land Model DS113000 25260 Quad Ring* 23756 Motor Assy - U/W Model DS115000 01211 O-Ring, 2-016 R16* 00208 Capscrew, 1/4-20 x 1-3/4 20463 Water Valve... -
Page 25: Chain Applications
DIAMOND CHAIN APPLICATIONS Model Bar Length Correct Applications Very hard aggregate concretes (fl int, chert, granite, etc). Heavy steel reinforcing, 15 inch Pinnacle-32 56803 5/8 inch/16 mm diameter and larger. Medium/hard aggregate concretes (granite, 18 inch Pinnacle-37 58632 quartz, river rock, etc). Moderate steel reinforcing (wire mesh 3/8-1/2 inch/10-12 mm diameter). -
Page 26: Warranty
fi rst retail purchaser, or for a period of 2 years from the shipping date from Stanley, whichever period expires fi rst, to be free of defects in material and/or workmanship at the time of delivery, and will, at its option, repair or replace any tool or part of a tool, or new part, which is found upon examination by a Stanley authorized service outlet or by Stanley’s factory in Milwaukie, Oregon to be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP. - Page 27 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267-5698 503-659-5660 FAX 503-652-1780 www.stanleyhydraulic.com...