Stanley CS11 Service Manual
Hydraulic chain saw
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- User manual (24 pages)
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Summary of Contents for Stanley CS11
- Page 1 CS11 HYDRAULIC CHAIN SAW SERVICE MANUAL Safety, Operation and Maintenance © 2012 STANLEY Black & Decker, Inc. New Britain, CT 06053 U.S.A. 05427 8/2018 Ver. 16...
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Page 3: Table Of Contents
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest certified dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative. CS11 Service Manual ◄ 3... -
Page 4: Safety Symbols
Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel. 4 ► CS11 Service Manual... -
Page 5: Safety Precautions
• To avoid personal injury or equipment damage, The CS11 Hydraulic Chain Saw will provide safe and all tool repair, maintenance and service must be dependable service if operated in accordance with the performed by authorized and trained personnel. - Page 6 • Follow manufacturer’s sharpening and maintenance instructions for the saw chain. • Only use bars and chains specified by STANLEY. Chains must meet the requirements of ANSI B175.1 for low kickback performance. • Always be well rested and mentally alert before operating the chain saw.
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Page 7: Electrical Hazards
345.0 to 362.0 13–02 4.02 15–00 4.58 16–03 4.96 500.0 to 550.0 19–00 5.80 21–09 6.63 23–06 7.17 765.0 to 800.0 27–04 8.34 31–03 9.53 33–10 10.32 1. Exceeds phase-to-ground; elevation factor per 29 CFR 1910.269. CS11 Service Manual ◄ 7... - Page 8 Contact shall be avoided, except where emergency rescue procedures are being carried out. Emergency rescue should be performed in accordance with 4.3. STORM WORK AND EMERGENCY CONDITIONS-LINE CLEARANCE Line clearance shall not be performed during adverse 8 ► CS11 Service Manual...
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Page 9: Tool Stickers And Tags
TOOL OPERATOR. before removal. We suggest you retain this tag and SEE OTHER SIDE SEE OTHER SIDE attach it to the tool when not in use. SAFETY TAG P/N 15875 (shown smaller then actual size) CS11 Service Manual ◄ 9... -
Page 10: Hose Types
This hose is not certifi ed non-conductive and must never be used near electrical conductors. HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from STANLEY. DO NOT REMOVE THESE TAGS. -
Page 11: Hose Recommendations
HOSE RECOMMENDATIONS CS11 Service Manual ◄ 11... -
Page 12: Htma / Ehtma Requirements
2000 psi 2000 psi (At the power supply outlet) (172 bar) (138 bar) (138 bar) (138 bar) (138 bar) Note: These are general hydraulic system requirements. See tool specifi cation page for tool specifi c requirements. 12 ► CS11 Service Manual... -
Page 13: Operation
STANLEY representative or your county agent. They to 140° F/60° C at the maximum ex pected ambient can often provide infor mation that will make your work temperature. - Page 14 Cut in as far as the bar will go, move to the other THICK LOGS LARGER THAN BAR LENGTH WITH side and start the second cut in the same manner as PRESSURE ON TOP (FIGURE 4) 14 ► CS11 Service Manual...
- Page 15 4. Do not cut overhead. Keep the saw below chest level. The chain is too close to your face in this position. Figure 4. Crosscutting Logs Larger than Bar Length With Pressure on Top CS11 Service Manual ◄ 15...
- Page 16 Damage to the hydraulic system or saw can result from use with fluid that is too viscous or thick. Cutting frozen wood causes the cutters to wear, crack and break at the back rivet hole unless proper 16 ► CS11 Service Manual...
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Page 17: Tool Protection & Care
This can cause damage to internal seals. • Always replace hoses, couplings and other parts with replacement parts recommended by STANLEY. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar. CS11 Service Manual ◄ 17... -
Page 18: Troubleshooting
Oil leakage between rear gear Motor face seal failure. Replace as required. housing and valve handle assembly. Chain continues to move after Chain is too loose. Tighten chain. valve is shut off. Input flow too high. Decrease flow. 18 ► CS11 Service Manual... -
Page 19: Specifications
42-inch Saw Chain ............................72954 42-inch Cut Sprocket Nose Bar .........................72950 Stud Kit To Convert old CS11’s To New Bar (Includes 2-Stud’s, 2 Nuts, 2 Washers & Inst Sheet) ....72960 This new bar change started end of May 2012 SERVICE TOOLS Motor Seal Kit, 3 Pc (for P/N 03272 Motor) .......................03327... -
Page 20: Cs11 Parts Illustration
CS11 PARTS ILLUSTRATION NOTE: If you have a CS11 built in 2011 or earlier, and you are replacing either the Spool (item 36) or the Plug (item 54), you must replace 3 items. The spool and plug have changed along with the addition of a Poppet (item 92). -
Page 21: Cs11 Parts List
03974 COUPLER SET 1/2" NPT 01362 O-RING * SEAL KIT (CS11)............10569 • 02921 AUTO OILER ADJUSTMENT PLUG REPAIR KIT (Includes Seal Kit 10569)......10570 (* Denotes Part in Seal Kit) (• Denotes Part in Repair Kit) CS11 Service Manual ◄ 21... -
Page 22: Service
“CS11 PARTS this inspection should be performed to help identify ILLUSTRATION” on page 20. - Page 23 4. Remove the four capscrews securing the chain saw insert the small end of the motor shaft through adapter to the valve handle assembly, sepa rate the seal liner. Place a rag across the gear face of these assemblies. CS11 Service Manual ◄ 23...
- Page 24 P/N 00850, or a sleeve/socket with a diameter should not be rough or grooved. slightly smaller than the outside diameter of the The shaft seal bore should be smooth and free from ball bearing, press the bearing assembly into place. 24 ► CS11 Service Manual...
- Page 25 1. If the bottoms of the drive links are worn flat, the groove is too shallow in the tailor flat section of b. Grasp the saw firmly in a bench vise and place CS11 Service Manual ◄ 25...
- Page 26 Before cutting, check to make sure that oil is being 2. When the chain appears loose, lubricate it well and thrown from the nose of the bar. let it cool for a few minutes to allow for con traction CHAIN TENSION 26 ► CS11 Service Manual...
- Page 27 WD40®. Pay particular attention cutters opposite to complete chain sharp ening. File to the On/Off valve and trigger area of the valve handle all of the cutters uniformly. the drive sprocket, the chain and the bar. CS11 Service Manual ◄ 27...
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Page 28: Underwater Tools Depth Guideline
ROV operation 3/4” 1” is still limited to the tool, for example a 1” 1” percussive tool has the same depth limitation 1000 1” 1-1/4” whether ROV or diver operated. 28 ► CS11 Service Manual... - Page 32 STANLEY Infrastructure 6430 SE Lake Road Portland, Oregon 97222 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyinfrastructure.com...