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Summary of Contents for Stanley DS11
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Page 1: User Manual
DS11 HYDRAULIC DIAMOND SAW afety peratiOn and aintenance USer ManUaL © 2012 Stanley Black & Decker, Inc. New Britain, CT 06053 U.S.A. 62211 3/2013 Ver. 6... -
Page 2: Declaration Of Conformity
Provisiones especiales: Disposizioni speciali: Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA... -
Page 3: Table Of Contents
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative. -
Page 4: Safety Symbols
Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. 4 ► DS11 User Manual... -
Page 5: Safety Precautions
Use a firm grip with thumbs and fingers encircling the chain saw handles. A The DS11 Concrete Chain Saw will provide safe and firm grip helps reduce kickbacks and maintains dependable service if operated in accordance with the control of the chain saw. - Page 6 • Make sure the chain breaker and rivet spinner are securely mounted on flat, clean work surfaces. Check the mounting screws/bolts often. 6 ► DS11 User Manual...
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Page 7: Tool Stickers & Tags
We suggest you retain this tag and TOOL OPERATOR. TOOL OPERATOR. attach it to the tool when not in use. SEE OTHER SIDE SEE OTHER SIDE SAFETY TAG P/N 15875 (Shown smaller then actual size) DS11 User Manual ◄ 7... -
Page 8: Hose Types
HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS. -
Page 9: Hose Recommendations
HOSE RECOMMENDATIONS DS11 User Manual ◄ 9... -
Page 10: Htma Requirements
2000 psi 2000 psi 2000 psi (at the power supply outlet) (172 bar) (138 bar) (138 bar) (138 bar) (138 bar) NOTE: These are general hydraulic system requirements. See tool specification page for tool specific requirements 10 ► DS11 User Manual... -
Page 11: Figure 2. Maximum Chain Clearance
CONNECTING TO A WATER SUPPLY Figure 3. Chain Segment Wear 1. Using a standard garden hose, connect the DS11 to 2. If the average measurement is less than 1/16- a city or auxiliary water supply. inch/1.6 mm, then the chain must be replaced. Refer 2. -
Page 12: Figure 4. Chain Direction
(See Figure 4. Know what kind of material and how much reinforc- ing you are going to cut. TYPES OF CUTS The DS11 can be operated using the types of cuts shown in Figure 6. When making cuts: Correct DOWN CUT Incorrect Figure 4. - Page 13 50 °F/10 °C (400 ssu/82 centistokes) before use. Damage to the hydraulic system or chain saw can result from use with fluid that is too viscous or thick. DS11 User Manual ◄ 13...
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Page 14: Maintenance & Adjustments
Maximum saw bar life can be achieved by occasionally turning the bar over so the top and bottom bar surfaces Figure 9. Exposed Drive Link Tang wear evenly. Refer to the saw bar disassembly proce- dures in the Service Manual for further details. 14 ► DS11 User Manual... -
Page 15: Figure 10. Chain Breaker Mounting
Figure 10. Chain Breaker Mounting NOTE: Figure 12. Inserting the Chain The Stanley chain breaker is only designed to re- 3. Position the rivet head you want removed directly move rivet heads from the connecting links, not under the chain breaker punch and then pull the from a chain segment. -
Page 16: Figure 14. Removing The Punch
Figure 15. Replacing the Punch SPINNING RIVETS The following procedures explain how to spin rivets us- ing Stanley’s bench-mounted rivet spinner (P/N 20857) Figure 18. Securing the Chain to assembly the chain. 4. Turn the rivet spinner crank a few times to center the 1. -
Page 17: Figure 19. Centering The Rivet Hub
(approximately one full revolution) until the rivet head is formed (Figure 21). NOTE: The take-up handle provides pressure while the spinner anvil forms the rivet head. Figure 21. Forming a Rivet Head DS11 User Manual ◄ 17... -
Page 18: Tool Protection & Care
This can cause damage to internal seals. • Always replace hoses, couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools. Supply hoses must have a mini- mum working pressure rating of 2500 psi/172 bar. 18 ► DS11 User Manual... -
Page 19: Troubleshooting
Wrong chain for application. Scale down to a lower numbered chain. Wire edged bar rails. Dress rails square. Excessive vibration and cuts rough. Segment(s) broken or missing from Remove and repair broken segment or chain. replace chain. DS11 User Manual ◄ 19... -
Page 20: Specifications
Diamond Ultra-37, Sealed Chain for 18 inch Bar ....................56802 Diamond Pinnacle-32, Sealed Chain for 18 inch Bar ..................58632 Speed Hook Kit..............................39496 Water Pump, 12 VDC, DC Plug ......................... DCP30100 Water Pump, 12 VDC, Battery Clips ......................DCP30101 20 ► DS11 User Manual... -
Page 21: Ds11 Parts Illustration
DS11 PARTS ILLUSTRATION DS11 User Manual ◄ 21... -
Page 22: Ds11 Parts List
O-RING 20721 BULK 3/16 CORD STOCK 00669 QUAD RING 22701 TORSION SPRING 01211 O-RING 22702 BAR ADJUSTMENT NUT 01604 O-RING 01605 O-RING 02905 O-RING 03110 TEFLON SEAL 03847 HOSE WASHER 25260 QUAD RING 350771 O-RING 22 ► DS11 User Manual... - Page 23 (INCL- EXPANDER PLUG & ITEM 03227 DOWEL PIN 13 BUSHINGS) 06881 DOWEL PIN (U/W DS115000) 350771 O-RING 03280 SPACER, SEAL RACE 00713 DOWEL PIN (COMES WITH ITEM 06316 BUSHING 06838 DRIVE GEAR 06853 DRIVE GEAR (U/W DS115000) DS11 User Manual ◄ 23...
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Page 24: Diamond Chain Applications
15 INCH 56801 MEDIUM/HARD AGGREGATE CONCRETES (GRANITE, QUARTZ, RIVER ROCK, ULTRA-37 18 INCH 56802 ETC). MODERATE STEEL REINFORCING (WIRE MESH 3/8-1/2 INCH/10-12 MM DIAMETER). SOFT AGGREGATE CONCRETE, CONCRETE BLOCK, MASONRY, “GREEN” CONCRETE, HIGHLY ABRASIVE CONDITIONS. 24 ► DS11 User Manual... - Page 25 NOTES...
- Page 26 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyhydraulic.com IMPORTANT To fill out a Product Warranty Recording form, and for information on your warranty, visit Stanleyhydraulic.com and select the Warranty tab.