Stanley DS12 User Manual
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DS12
HYDRAULIC
UTILITY SAW
USER MANUAL
Safety, Operation and Maintenance
© 2012 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
71069 11/2015 Ver. 10

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Summary of Contents for Stanley DS12

  • Page 1 DS12 HYDRAULIC UTILITY SAW USER MANUAL Safety, Operation and Maintenance © 2012 Stanley Black & Decker, Inc. New Britain, CT 06053 U.S.A. 71069 11/2015 Ver. 10...
  • Page 2: Declaration Of Conformity

    Provisiones especiales: Disposizioni speciali: Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA...
  • Page 3: Table Of Contents

    REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative.
  • Page 4: Safety Symbols

    Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. 4 ► DS12 User Manual...
  • Page 5: Safety Precautions

    The DS12 Utility Saw will provide safe and dependable service if operated in accordance with the instructions a. With a basic understanding of kickbacks, you given in this manual.
  • Page 6 • Make sure the chain breaker and rivet spinner are securely mounted on flat, clean work surfaces. Check the mounting screws/bolts often. 6 ► DS12 User Manual...
  • Page 7: Tool Stickers & Tags

    OPERATION MANUAL. OPERATION MANUAL. TAG TO BE REMOVED ONLY BY TAG TO BE REMOVED ONLY BY TOOL OPERATOR. TOOL OPERATOR. SEE OTHER SIDE SEE OTHER SIDE SAFETY TAG P/N 15875 (Shown smaller then actual size) DS12 User Manual ◄ 7...
  • Page 8: Hose Types

    HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS.
  • Page 9: Hose Recommendations

    HOSE RECOMMENDATIONS DS12 User Manual ◄ 9...
  • Page 10: Htma Requirements

    2000 psi 2000 psi 2000 psi (at the power supply outlet) (172 bar) (138 bar) (138 bar) (138 bar) (138 bar) NOTE: These are general hydraulic system requirements. See tool specification page for tool specific requirements 10 ► DS12 User Manual...
  • Page 11: Operation

    CONNECTING TO A WATER SUPPLY 1. Using a standard garden hose, connect the DS12 to a city or auxiliary water supply. 2. If you plan on operating the chain saw in freezing weather, make sure you purge all the water from the system after each use.
  • Page 12: Figure 3. Maximum Chain Clearance

    20 PSI (1.5 bar) or greater water pressure. 2. Oil the chain at the end of the day to prevent rust but be careful not to over tension in this condition. Figure 5. How to Tension 12 ► DS12 User Manual...
  • Page 13: Operating Procedures

    If cut in a 12" pipe exceeds 5 minutes, cut pulls to 2. Turn on the water supply. one side, or diamond coating is gone, chain may 3. Operate the chain saw for two minutes (away from need replacement. DS12 User Manual ◄ 13...
  • Page 14: Figure 7. Top Down Cut

    (especially when cutting free hand). 3. Know what kind of material you are cutting. TYPES OF CUTS The DS12 can be operated not only using the pipe clamp but also make free-hand cuts, any size pipe can be cut free hand.
  • Page 15: Saw Bar Maintenance

    Maximum saw bar life can be achieved by occasionally turning the bar over so the top and bottom bar surfaces wear evenly. Refer to the saw bar disassembly proce- dures in the Service Manual for further details. DS12 User Manual ◄ 15...
  • Page 16: Troubleshooting

    Chain saw cuts slow. Insufficient hydraulic fluid flow or Adjust proper hydraulic fluid flow low relief valve setting. to proper gpm. For optimum performance, adjust relief valve to 2100–2250 psi/145–155 bar. 16 ► DS12 User Manual...
  • Page 17 This can cause damage to internal seals. • Always replace hoses, couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools. Supply hoses must have a mini- mum working pressure rating of 2500 psi/172 bar. •...
  • Page 18: Specifications

    25 feet, 1/2 inch Dual Hose with Flush-Face Couplers ..................31972 50 feet, 1/2 inch Dual Hose with Flush-Face Couplers ..................31848 Chain 15-inch ..............................71050 Bar 15-inch ...............................71049 Chain 18-inch ..............................71048 Bar 18-inch ...............................71047 Pipe Clamp Assembly............................71055 Drive Sprocket ..............................71046 Water Flow Meter, 0–7 GPM ..........................60859 18 ► DS12 User Manual...
  • Page 19: Ds12 Parts Illustration

    DS12 PARTS ILLUSTRATION Item 39 torque to 23-30 ft lbs / 276--360 inch DS12 User Manual ◄ 19...
  • Page 20: Ds12 Parts List

    QUAD RING 20471 TRANTORQUE ADAPTER 01211 O-RING 20721 BULK 3/16 CORD STOCK 01604 O-RING 22701 TORSION SPRING 01605 O-RING 22702 BAR ADJUSTMENT NUT 02905 O-RING 03110 TEFLON SEAL 03847 HOSE WASHER 25260 QUAD RING 350771 O-RING 20 ► DS12 User Manual...
  • Page 21: Ds12 Motor Illustration & Parts List

    FRONT BEARING HOUSING ASSY 03104 KEEPER-SEAL & BEARING (INCLUDES ITEM 13) 03110 ROTARY SHAFT SEAL * 25444 DOWEL PIN 1/4 X 1 03227 DOWEL PIN 73308 IDLER SHAFT KEYED 350771 O-RING* * Part of Seal Kit 22798 DS12 User Manual ◄ 21...
  • Page 22: Ds12 Bar, Chain & Hoses Parts List

    PLER SET P/N-03971) 03973 COUPLER 3/8 MALE 3/8 NPT (COUPLER SET P/N-03971) 20497 WATER HOSE ASSY 23517 SPROCKET WRENCH 56725 HOSE ASSY 18 INCH 71047 DUCTILE IRON CHAIN BAR 18 IN. 71048 DUCTILE IRON CHAIN 18 IN. 22 ► DS12 User Manual...
  • Page 23: Saw Clamp Instructions

    NOTE: AFTER CUTTING This is a good time to check the chain tension on your saw (see the DS12 Service Manual for proper When finished cutting, be sure to remove the saw first, chain tension). and then the clamp.
  • Page 24 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyhydraulics.com...

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