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ASSEMBLY
Before beginning assembly,
carefully read the
following Information
end Instructions:
• Assembly requires two people. Due to the size
and weight of the SYSTEM 200, it should be
assembled in the location were it will be used.
Place all parts of the SYSTEM 200 in a cleared
area and remove the packing matedals; do not
dispose of the packing matedals until assembly is
completed.
The assembly is divided into five stages: 1) frame
assembly, 2) press'and butterfly arm assembly,
3) cable and pulley assembly, 4) seat and back-
rest assembly, and 5) VKR assembly. The hard-
ware for each stage is packaged separately.
Wait until you begin each assembly stage to open
that parts bag.
As you assemble the SYSTEM 200, be sure that
all parts are oriented as shown in the drawings.
• For help identifying the small parts used in
assembly, use the PART IDENTIRCATION
CHART located at the center of this manual.
• Tighten all parts as you assemble them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
• Two (2) adjustable wrenches
• One tl) standard screwdriver
• One (1) phillips screwdriver
• One (1) rubber mallet
• Lubricant, such as grease or petroleum jelly,
and soapy water will also be needed.
Assembly will be more convenient if you have the
following tools: A socket set, a set of open-end or
closed-end wrenches, or a set of ratchet wrenches.
.
Before beginning assembly, be sure that
you have read and understand the Infor-
mation in the box above.
Press a 2" Square Outer Cap (51) onto each
end of the Stabilizer (5). Press a 2" Square
Inner Cap (27) into the end of the Base (4).
Insert two 5/16- x 2 3/4" Carriage Bolts (14)
up through the Stabilizer (5). Insert a 5/16- x
2 1/2" Carriage Bolt (1) up through the
Stabilizer. Insert two 5/16" x 2 1/2" Cardage
Bolts (1) up through the Base (4).
Slide the indicated end of the Base (4) onto
the 5116- x 2 3/4" Carriage Bolts (.1.4)in the
Stabilizer (5). Slide the Rear Updgl_t (56)
onto the Carriage Bolts. The high side of
the bracket on the Rear Upright should
be on the side shown. Hand-tightan a 5/16-
Nylon Locknut (3) onto each Cardage Bolt.
Do not tighten
the Nylon Locknuts yet.
Slide the end of the Brace (88) with the
round hole onto the 5/16" x 2 1/2" Carriage
Bolt (1) In the Stabilizer (5). Hand-tighten a
5/16" Nylon Locknut (3) onto the Carriage
Bolt. Attach the end of the Brace with the
slotted hole to the Rear Updght (56) with a
5/16" x 2 3/4" Bolt (11), a 5/16-Washer
(8),
and a 5/16- Nylon Locknut. Do not tighten
the Nylon Locknuts yet+
8
t%+.\
High Side
of Bracket
-56
p..3,_lotted
Hole
88
•
o°*'
5
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