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Read this manual carefully before operating this vehicle. OWNER’S MANUAL XT250B(C) LIT-11626-25-29 3C5-28199-14 0...
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EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
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IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS LOCATION OF IMPORTANT FOR YOUR SAFETY – Checking the throttle grip free LABELS ..........1-1 PRE-OPERATION CHECKS ..... 5-1 play ..........7-18 Valve clearance ......7-19 SAFETY INFORMATION ....2-1 OPERATION AND IMPORTANT Tires ..........7-19 RIDING POINTS......... 6-1 Spoke wheels .......
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TABLE OF CONTENTS Checking the wheel bearings ..7-30 YAMAHA MOTOR Battery .......... 7-31 CORPORATION, U.S.A. Replacing the fuse ......7-32 STREET AND ENDURO Replacing the headlight bulb ..7-33 MOTORCYCLE LIMITED Replacing the tail/brake light WARRANTY ......10-7 bulb ........... 7-34...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
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LOCATION OF IMPORTANT LABELS 1 California only CARB. Cold tire normal pressure should be set FROM as follows. FUEL TANK Up to 90 kg (198 Ibs) load FRONT : 125 kPa, ( 1.25 kgf / cm ), 18 psi REAR : 150 kPa, ( 1.50 kgf / cm ), 22 psi 90 kg (198 Ibs)
SAFETY INFORMATION Safe Riding see you. Avoid riding in another EAU1031A Perform the pre-operation checks each motorist’s blind spot. time you use the vehicle to make sure it Many accidents involve inexperi- Be a Responsible Owner is in safe operating condition. Failure to enced operators.
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SAFETY INFORMATION ed by road and traffic conditions. Always wear an approved helmet. less, tasteless gas which may be • Always signal before turning or Wear a face shield or goggles. present even if you do not see or smell ...
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Yamaha accessories, which are avail- of the motorcycle is changed. To avoid to minimize imbalance or instabili- able only from a Yamaha dealer, have the possibility of an accident, use ex- been designed, tested, and approved treme caution when adding cargo or Shifting weights can create a sud- by Yamaha for use on your vehicle.
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SAFETY INFORMATION of the vehicle’s design or operation the motorcycle due to aerody- ing, and comfort. Other tires, rims, siz- characteristics can put you and others namic effects. Wind may at- es, and combinations may not be at greater risk of serious injury or death. tempt to lift the motorcycle, or appropriate.
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SAFETY INFORMATION parts that could break). Choose the location for the straps carefully so the straps will not rub against painted surfaces during transport. The suspension should be com- pressed somewhat tie-downs, if possible, so that the motorcycle will not bounce exces- sively during transport.
INSTRUMENT AND CONTROL FUNCTIONS To lock the steering EAU10460 EAU10661 Main switch/steering lock All electrical systems are off. The key can be removed. EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.
INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering high beam of the headlight is switched EAU10981 Indicator lights 1. Push. 1. High beam indicator light “ ” 2. Turn. 2. Turn signal indicator light “ ” Push the key into the main switch, and 3.
INSTRUMENT AND CONTROL FUNCTIONS pear, in order to test the electrical EAU44863 Multi-function display circuit. EWA12312 To switch the speedometer and WARNING odometer/tripmeter displays be- Be sure to stop the vehicle before tween miles and kilometers, press making any setting changes to the the “SELECT”...
INSTRUMENT AND CONTROL FUNCTIONS least two seconds. EAU12348 EAU12400 Handlebar switches Dimmer switch “ ” 2. When the hour digits start flashing, Set this switch to “ ” for the high push the “RESET” button to set the Left beam and to “ ”...
INSTRUMENT AND CONTROL FUNCTIONS with the starter. See page 6-1 for start- EAU12820 EAU12871 Clutch lever Shift pedal ing instructions prior to starting the en- gine. 1. Clutch lever 1. Shift pedal The clutch lever is located at the left The shift pedal is located on the left handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU12890 EAU12941 EAUM1793 Brake lever Brake pedal Fuel tank cap To remove the fuel tank cap 1. Open the fuel tank cap lock cover. 2. Insert the key into the lock and turn it 1/4 turn clockwise. The lock will be released and the fuel tank cap can be removed.
INSTRUMENT AND CONTROL FUNCTIONS EAU13212 Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1.
INSTRUMENT AND CONTROL FUNCTIONS This indicates reserve. If you run out of EAU13600 Starter (choke) knob “ ” fuel while riding, move the lever to this position. Fill the tank at the first oppor- tunity. Be sure to set the lever back to “ON”...
INSTRUMENT AND CONTROL FUNCTIONS EAU13971 EAU14282 Seat Helmet holder To remove the seat Remove the bolts, and then pull the seat off. 1. Seat holder 2. Projection 1. Helmet holder 2. Place the seat in the original posi- 2. Unlock. tion, and then tighten the bolts.
Maximum (hard): ing ring. Distance A = 187 mm (7.36 in) It is recommended to have a Yamaha dealer adjust the spring preload. How- 3. Tighten the locknut to the specified torque. NOTICE: Always tighten...
INSTRUMENT AND CONTROL FUNCTIONS This may cause the unit to ex- Yamaha dealer repair it if it does not EAU15305 Sidestand plode due to excessive gas function properly. The sidestand is located on the left side pressure. of the frame. Raise the sidestand or Do not deform or damage the ...
INSTRUMENT AND CONTROL FUNCTIONS EAU15314 Ignition circuit cut-off system The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. It prevents starting when the trans- mission is in gear and the side- stand is up, but the clutch lever is not pulled.
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INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.
• If necessary, add recommended oil to specified level. 7-13 • Check vehicle for oil leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake •...
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• Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-18, 7-27 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-27 •...
Tempera- light should come on. If not, ask a tures above 10 C (50 F) require about Yamaha dealer to check the elec- 7 seconds of starter (choke) use and trical circuit. temperatures below 10 C (50 F) re- 4.
OPERATION AND IMPORTANT RIDING POINTS ECA11042 EAU16640 EAU16671 Starting a warm engine Shifting NOTICE Follow the same procedure as for start- For maximum engine life, never ac- ing a cold engine with the exception celerate hard when the engine is that the starter (choke) is not required cold! when the engine is warm.
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OPERATION AND IMPORTANT RIDING POINTS the neutral position, do not quickly pull the clutch lever in. light should come on. coast for long periods of time 5. Shift the transmission into second with the engine off, and do not gear. (Make sure not to shift the EAU16720 Recommended shift points tow the motorcycle for long dis-...
1600 km (1000 mi). The various parts in immediately have a Yamaha dealer ans or children are not likely to the engine wear and polish themselves check the vehicle.
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– possibly leading to pending on the weather, terrain, geo- that is certified (if applicable). Yamaha death. See page 2-2 for more in- graphical location, and individual use, dealers are trained and equipped to...
From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months. Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU17581...
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PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months 24 months 30 months •...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU32165 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months...
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PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months 24 months 30 months •...
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Front and rear 24 * • Check operation. brake switches • Apply Yamaha chain and cable 25 * Control cables lube or engine oil thoroughly. • Check operation.
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PERIODIC MAINTENANCE AND ADJUSTMENT EAU17650 Air filter • This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. Hydraulic brake service ...
PERIODIC MAINTENANCE AND ADJUSTMENT 2. Unhook both projections at the EAU18722 Removing and installing the bottom of the cowling by pulling it cowling and panels downward, and then pull the cowl- The cowling and panels shown need to ing forward as shown. be removed to perform some of the maintenance jobs described in this chapter.
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PERIODIC MAINTENANCE AND ADJUSTMENT by pulling it forward as shown. 1. Panel A 1. Panel A 2. Collar 1. Panel A 3. Screw 1. Panel B 1. Panel B Panel C 1. Screw To install a panel 2. Collar Place the collar and panel in their origi- To remove the panel 3.
PERIODIC MAINTENANCE AND ADJUSTMENT then remove the panel as shown. EAU19604 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic mainte- nance and lubrication chart.
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0.6–0.7 mm (0.024–0.028 in) ating improperly. Do not attempt to diagnose such problems yourself. In- To install the spark plug stead, have a Yamaha dealer check 1. Clean the surface of the spark plug the vehicle. gasket and its mating surface, and 2.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU19681 EAU37805 Canister (for California only) Engine oil and oil filter element The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the General periodic maintenance and lubrication chart.
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PERIODIC MAINTENANCE AND ADJUSTMENT 4. Remove the engine oil filler bolt, element. engine oil drain bolt and its gasket to drain the oil from the crankcase. 1. Oil filter element cover bolt 1. Oil filter element drain bolt 2. Oil filter element cover 7.
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PERIODIC MAINTENANCE AND ADJUSTMENT not use oils with a diesel speci- specified torque. fication of “CD” or oils of a high- Tightening torque: er quality than specified. In Oil filter element drain bolt: addition, do not use oils labeled 10 Nm (1.0 m·kgf, 7.2 ft·lbf) “ENERGY CONSERVING II”...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU44651 Replacing the air filter element and cleaning the check hose The air filter element should be re- placed at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in un- usually wet or dusty areas.
PERIODIC MAINTENANCE AND ADJUSTMENT carbon deposits from the spark ar- EAU41221 Cleaning the spark arrester rester portion of the tailpipe and in- The spark arrester should be cleaned side of the tailpipe housing. at the intervals specified in the periodic maintenance and lubrication chart.
Check the engine idling speed and, if tem, which requires very sophisticated necessary, have it corrected by a adjustment. Therefore, carburetor ad- Yamaha dealer. justments should be left to Yamaha Engine idling speed: dealer, who has the necessary profes- 1300–1500 r/min sional knowledge and experience.
Rear: from occurring, the valve clearance the specified tires. 150 kPa (1.50 kgf/cm , 22 psi) must be adjusted by a Yamaha dealer 90–160 kg (198–353 lb): at the intervals specified in the periodic Tire air pressure Front: maintenance and lubrication chart.
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The tires must be checked before each model by Yamaha Motor Co., Ltd. high-quality product. ride. If the tire shows crosswise lines Ride at moderate speeds after (minimum tread depth), if the tire has a...
4. Locknut (clutch cable) ride. If any damage is found, have adjusting nut in direction (a). To 5. Rubber cover a Yamaha dealer replace the decrease the clutch lever free play, 6. Clutch lever free play wheel. Do not attempt even the turn the adjusting nut in direction smallest repair to the wheel.
If there is air in the hy- 3. Brake lever free play the brake pedal and brake lever, should draulic system, have a Yamaha 4. Rubber cover come on just before braking takes ef- dealer bleed the system before fect.
PERIODIC MAINTENANCE AND ADJUSTMENT peared, have a Yamaha dealer replace EAU22392 EAU22581 Checking the front and rear Checking the brake fluid level the brake pads as a set. brake pads Before riding, check that the brake fluid is above the minimum level mark.
Rear brake may deteriorate, causing leak- EAU22731 Changing the brake fluid age. Have a Yamaha dealer change the Refill with the same type of brake fluid at the intervals specified in brake fluid. Adding a brake fluid the TIP after the periodic maintenance other than DOT 4 may result in a and lubrication chart.
2. Shift the transmission into the neu- EAU22962 To adjust the drive chain slack tral position. Consult a Yamaha dealer before ad- 3. Measure the drive chain slack as justing the drive chain slack. shown. 1. Loosen the axle nut.
PERIODIC MAINTENANCE AND ADJUSTMENT may contain substances that 4. Make sure that the drive chain pull- EAU23025 Cleaning and lubricating the could damage the O-rings. ers are in the same position, the [ECA11111] drive chain drive chain slack is correct, and the drive chain moves smoothly.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23142 Recommended lubricant: Recommended lubricants: Checking and lubricating the Lithium-soap-based grease Brake lever: brake and clutch levers Silicone grease Clutch lever: Brake lever Lithium-soap-based grease Clutch lever The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary.
The pivoting points of the rear suspen- intervals specified in the periodic main- sion must be lubricated by a Yamaha tenance and lubrication chart. dealer at the intervals specified in the periodic maintenance and lubrication To check the condition chart.
3. Fully charge the battery before in- Electrolyte is poisonous and stallation. NOTICE: When install- Have a Yamaha dealer charge the bat- dangerous since it contains sul- ing the battery, be sure the key tery as soon as possible if it seems to...
Always keep the battery charged. devices operate. Storing a discharged battery can 4. If the fuse immediately blows cause permanent battery damage. again, have a Yamaha dealer check the electrical system. 1. Fuse 2. Spare fuse The fuse holder is located behind panel C.
PERIODIC MAINTENANCE AND ADJUSTMENT bulb cover. EAU23816 Replacing the headlight bulb This model is equipped with a halogen bulb headlight. If the headlight bulb burns out, replace it as follows. ECA10650 NOTICE Take care not to damage the follow- ing parts: Headlight bulb ...
8. Install the cowling. 9. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Tail/brake light bulb 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24204 EAU24350 Replacing a turn signal light Supporting the motorcycle bulb Since this model is not equipped with a centerstand, follow these precautions 1. Remove the turn signal light lens when removing the front and rear by removing the screw.
PERIODIC MAINTENANCE AND ADJUSTMENT frame in front of the rear wheel or under 5. Remove the washer, spacers and EAU24360 Front wheel the wheel. NOTICE: Do not apply each side of the swingarm. the brake after the wheel has EAU51600 been removed together with the To remove the front wheel brake disc, otherwise the brake...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 Tightening torque: Rear wheel Axle nut: 85 Nm (8.5 m·kgf, 61 ft·lbf) EAU51621 To remove the rear wheel 7. Push down hard on the handlebar EWA10821 several times to check for proper WARNING fork operation. To avoid injury, securely support the vehicle so there is no danger of it falling over.
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PERIODIC MAINTENANCE AND ADJUSTMENT the right-hand side. 5. Tighten the axle nut to the speci- fied torque. Make sure that the drive chain ad- Tightening torque: justing plates are installed with the Axle nut: punched sides facing to the out- 85 Nm (8.5 m·kgf, 61 ft·lbf) side and that the retainer on the swingarm is inserted into the slot in...
However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
Be ble. Rust and corrosion can develop Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10772 advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE fore cleaning the vehicle.
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MOTORCYCLE CARE AND STORAGE off any detergent residue using Test the product on a small hid- remain well into spring. plenty of water, as it is harmful den part of the windshield to 1. Clean the motorcycle with cold wa- to plastic parts.
8. Let the motorcycle dry completely tem are cool before covering the motor- before storing or covering it. cycle. EWA11131 Consult a Yamaha dealer for ad- ECA10810 WARNING vice on what products to use. NOTICE Contaminants on the brakes or tires...
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MOTORCYCLE CARE AND STORAGE [less than 0 C (30 F) or more age or injury from sparking, fuel cock that has an “OFF” posi- make sure to ground the than 30 C (90 F)]. For more in- tion: Turn the fuel cock lever to spark plug electrodes while “OFF”.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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This information illustration. This label shows specifica- will be needed when ordering spare tions related to exhaust emissions as parts from a Yamaha dealer. required by federal law, state law and Environment Canada. 10-2...
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU26611 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
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CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 28000 mi (46000 km) or 54 months 31000 mi (51000 km) or 60 months 10-6...
CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that CUSTOMER’S RESPONSIBILITY under this Engine new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period...
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CUSTOMER SERVICE What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase.
This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
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Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
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INDEX Part locations ..........3-1 Air filter element and check hose, Front and rear brake pads, checking ..7-23 replacing and cleaning ......7-16 Front fork, checking......... 7-29 Rear suspension, lubricating ....7-29 Fuel ............4-7 Fuel cock ........... 4-8 Battery .............7-31 Safety defects, reporting ......10-3 Fuel tank cap..........
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INDEX Valve clearance ........7-19 Vehicle Emission Control Information label ............10-2 Vehicle identification number ....10-1 Warranty, extended........10-9 Warranty, limited ........10-7 Wheel bearings, checking......7-30 Wheel (front) ..........7-36 Wheel (rear) ..........7-37 Wheels .............7-21...
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Yamalube – Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products. They’re formulated and approved by the toughest judges we know: the Yamaha engineering teams that know your Yamaha from the inside out.
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PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2011.05–0.5×1 !
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