Konica Minolta BIZHUB PRO C6500 Replacement Instructions Manual
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Konica Minolta BIZHUB PRO C6500 Replacement Instructions Manual

Cms replacement instructions
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Summary of Contents for Konica Minolta BIZHUB PRO C6500

  • Page 3: Table Of Contents

    Removing the pick-up roller/paper feed roller rubber....2-17 Reintalling the pick-up roller/paper feed roller rubber ....2-21 Maintenance procedure of the fusing section ......2-22 Removing the fusing unit ............. 2-22 Reinstalling the fusing unit ............2-26 bizhub PRO C6500 / bizhub PRO C6500e Contents-1...
  • Page 4 Cleaning the registration roller............4-19 Cleaning the registration sensor (PS301)........4-21 Appendix Replacement parts list ..............5-3 Main body ..................5-3 Paper feeding unit PF-601 .............. 5-4 Document feeder DF-609 ............... 5-4 Contents-2 bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 5: Introduction

    Introduction...

  • Page 7: Cms

    Instructions for Replacement safely, and also be careful not to get it lost. Should it get lost, contact our service representative. Registered trademark bizhub PRO is a registered trademark of KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. Copyright © 2006 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.

  • Page 8: Safety Instructions

    A diagonal line indicates a pro- This symbol warns against dis- hibited course of action. mantling the device. A black circle indicates an im- This symbol indicates you must perative course of action. unplug the device. bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 9: Operations Before Replacing Any Part

    Check the wiring harness for squeezing and any other damage. Current may leak, thus leading up to a risk of an electric shock or fire. bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 10: Power Plug

    When unplugging the power cord from the power outlet, be careful not to pull the power cord. Otherwise, a fire may result with the power cord damaged, or you may get an electric shock. bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 11: When Any Abnormal Condition Is Found

    When checking the internal parts while in a part replacement operation, be careful not come into contact with a section like these (around the fusing unit) with a symbol indicat- ing "High Temperature" provided. bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 12: Caution Notations And Caution Labels

    DO NOT TOUCH. finger into the two RADF hinge portions; otherwise you may be injured. CAUTION DO NOT put your hand between the main body and developing fixing unit; otherwise you may be injured. bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 13 Introduction WARNING DO NOT throw the toner recovery box into a fire. If it is thrown into a fire, the toner may ignite and cause a dangerous situation. bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 14 Introduction 1-10 bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 15: Bizhub Pro C6500/Bizhub Pro C6500E

    bizhub PRO C6500/bizhub PRO C6500e...

  • Page 17: Maintenance Procedure Of The Housing Section

    Turn OFF the sub power switch. left front door main power switch sub power switch Open the left front door, and then turn OFF the main power switch. Unplug the power cord. bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 18: Reinstalling The Dust-Proof Filter 1 Assy

    Remove the screw, and remove the filter cover. screw filter cover Remove the dust-proof filter 1 assy. dust-proof filter 1 assy Reinstalling the dust-proof filter 1 assy Reinstall the above parts following the removal steps in reverse. bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 19: Removing The Dust-Proof Filter 2 Assy

    - Dust-proof filter 2 assy: Every 200,000 prints Turn OFF the sub power switch. left front door main power switch sub power switch Open the left front door, and then turn OFF the main power switch. Unplug the power cord. bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 20: Reinstalling The Dust-Proof Filter 2 Assy

    Pull out the dust-proof filter 2 assy from the filter cover. filter cover dust-proof filter 2 assy Reinstalling the dust-proof filter 2 assy Reinstall the above parts following the removal steps in reverse. bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 21: Maintenance Procedure Of The Toner Collection Box

    - Toner collection box assy: Every 50,000 prints Turn OFF the sub power switch. left front door main power switch sub power switch Open the left front door, and then turn OFF the main power switch. Unplug the power cord. bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 22 PRO C6500/bizhub PRO C6500e Open the toner collection door, and pull out the toner collection box assy. toner collection door toner collection box assy bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 23: Reinstalling The Toner Collection Box Assy

    Reinstalling the toner collection box assy Reinstall the above parts following the removal steps in reverse. bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 24: Maintenance Procedure Of The Paper Feeding Section

    Turn OFF the sub power switch. left front door main power switch sub power switch Open the left front door, and then turn OFF the main power switch. Unplug the power cord. 2-10 bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 25 Pull out the paper feed tray 1. paper feed unit cover screws screws paper feed unit cover paper feed tray 1 Remove the four screws and remove the paper feed unit cover. bizhub PRO C6500 / bizhub PRO C6500e 2-11...
  • Page 26 Remove the screw and loosen the fixing shaft screw. Slide the paper feed unit in the direction of the arrow, and lift the unit to remove it disconnecting the connector 2. 2-12 bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 27 Remove the two C-clips, slide the two bearings outward, and remove the paper feed roller assy. C-clips bearing bearing paper feed roller assy – Before installing the paper feed roller assy, make sure the rollers are free of grease or dust. bizhub PRO C6500 / bizhub PRO C6500e 2-13...

  • Page 28: Reinstalling The Pick-Up Roller/Paper Feed Roller Rubber

    When installing the paper feed roller rubber, be sure that the painted mark is facing toward the arrow mark 2. Reinstalling the pick-up roller/paper feed roller rubber Reinstall the above parts following the removal steps in reverse. 2-14 bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 29: Removing The Separation Roller Rubber

    Turn OFF the sub power switch. left front door main power switch sub power switch Open the left front door, and then turn OFF the main power switch. Unplug the power cord. bizhub PRO C6500 / bizhub PRO C6500e 2-15...

  • Page 30: Reinstalling The Separation Roller Rubber

    When installing the separation roller rubber, be sure that the painted mark is facing toward the C-clip. Reinstalling the separation roller rubber Reinstall the above parts following the removal steps in reverse. 2-16 bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 31: Maintenance Procedure Of The Bypass Feed Tray Section

    Turn OFF the sub power switch. left front door main power switch sub power switch Open the left front door, and then turn OFF the main power switch. Unplug the power cord. bizhub PRO C6500 / bizhub PRO C6500e 2-17...
  • Page 32 While lifting the lever marked in the picture, turn the handle in the arrow marked direction and pull out the ADU. lever Remove the six screws and remove the paper feed solenoid cover. screws paper feed solenoid cover screws 2-18 bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 33 PRO C6500/bizhub PRO C6500e Remove the C-clip. bearing C-clip paper feeder roller unit bizhub PRO C6500 / bizhub PRO C6500e 2-19...
  • Page 34 Remove the C-clip, pull out the shaft, and remove the pick-up roller assy. pick-up roller assy shaft pick-up roller C-clip 2-20 bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 35: Reintalling The Pick-Up Roller/Paper Feed Roller Rubber

    When installing the paper feed roller rubber, be sure that the painted mark is facing toward the gear. Reintalling the pick-up roller/paper feed roller rubber Reinstall the above parts following the removal steps in reverse. bizhub PRO C6500 / bizhub PRO C6500e 2-21...

  • Page 36: Maintenance Procedure Of The Fusing Section

    Turn OFF the sub power switch. left front door main power switch sub power switch Open the left front door, and then turn OFF the main power switch. Unplug the power cord. 2-22 bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 37 PRO C6500/bizhub PRO C6500e While lifting the lever marked in the picture, turn the handle in the arrow marked direction and pull out the ADU. lever Open the front door and the toner supply section. bizhub PRO C6500 / bizhub PRO C6500e 2-23...
  • Page 38 PRO C6500/bizhub PRO C6500e Remove the screw, and remove the connector cover. screw connector cover connector Disconnect the connector. 2-24 bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 39 PRO C6500/bizhub PRO C6500e Remove the screw, and remove the knob. knob screw screws front fusing cover Remove the two screws and remove the front fusing cover. bizhub PRO C6500 / bizhub PRO C6500e 2-25...

  • Page 40: Reinstalling The Fusing Unit

    Reinstalling the fusing unit Reinstall the above parts following the removal steps in reverse. 2-26 bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 41: Pf-601/Ht504

    PF-601/HT504...

  • Page 43: Maintenance Procedure Of The Tray Section

    Turn OFF the sub power switch. left front door main power switch sub power switch Open the left front door, and then trun OFF the main power switch. Unplug the power cord. bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 44 PF-601/HT504 Open the front door. hole tray lock lever front door tray vertical conveyance unit guide plate Open the vertical conveyance unit guide plate (tray 4 only). bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 45 Do not pull out tray all the way. Hold tray so that the stopper on the left side of the tray pushed in, and make the pick-up holder assy placed horizontally (paper feed position). stopper pick-up holder assy tray bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 46 Be sure not to rotate the pick-up roller against the direction of the arrow forcibly, as the roller is designed not to rotate in that direction. Remove the two C-clips. Remove the front bearing. bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 47 – When removing the pick-up roller assy, be careful not to damage the sensor with the metal plate. sensor coupling bearing pick-up roller assy paper feed roller shaft bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 48 Remove the pick-up roller shaft from the arm of the paper feed guide plate and remove the pick-up roller assy. pick-up roller assy pick-up roller shaft Remove the C-clip, pull out the shaft, and remove the pick-up roller. pick-up roller C-clip shaft bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 49 2 C-clip shaft Slide the bearing 2 and remove the paper feed roller together with the shaft. Remove the actuator from the shaft. C-clip paper feed roller actuator shaft collar bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 50: Reinstalling The Pick-Up Rubber/Paper Feed Roller

    Reinstalling the pick-up rubber/paper feed roller Reinstall the above parts following the removal steps in reverse. 3-10 bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 51: Removing Separation Roller

    Turn OFF the sub power switch. left front door main power switch sub power switch Open the left front door, and then turn OFF the main power switch. Unplug the power cord. bizhub PRO C6500 / bizhub PRO C6500e 3-11...
  • Page 52 Open the vertical conveyance unit guide plate (tray 4 only). Insert a screwdriver or a similar tool into the hole, lift up the tray lock lever slightly, and pull out the tray. 3-12 bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 53 – When installing the separation roller assy, press down the metal plate of the separation roller assy and engage the coupling pin to the joint. bizhub PRO C6500 / bizhub PRO C6500e 3-13...
  • Page 54 PF-601/HT504 Remove the C-clip of the separation roller assy and remove the separation roller together with the shaft. shaft separation roller C-clip 3-14 bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 55 However, the collar of the paper feed roller has a one-way mechanism inside while the collar of the separation roller has no one-way mechanism, be sure not to mix up these two rollers. bizhub PRO C6500 / bizhub PRO C6500e 3-15...

  • Page 56: Reinstalling The Separation Roller

    PF-601/HT504 Reinstalling the separation roller Reinstall the above parts following the removal steps in reverse. 3-16 bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 57 DF-609...

  • Page 59: Df-609

    Removing the paper feed unit Turn OFF the sub power switch. left front door main power switch sub power switch Open the left front door, and then trun OFF the main power switch. Unplug the power cord. bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 60 When installing the paper feed guide, be sure to put the no paper detection actuator so that it protrudes out of the paper feed guide as shown in the figure on the left. bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 61 DF-609 Remove the screw and remove the shaft securing plate. screw shaft securing plate paper feed unit C-clip C-clip bearing bearing Remove the two C-clips. bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 62: Reinstalling The Paper Feed Unit

    When installing the paper feed unit, insert the tab under the cover plate as shown in the figure. Reinstalling the paper feed unit Reinstall the above parts following the removal steps in reverse. bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 63: Removing The Pick-Up Roller/Paper Feed Roller

    Open the left front door, and then turn OFF the main power switch. Unplug the power cord. Remove the paper feed unit. For details, refer to "Removing the paper feed unit" on page 4-3. bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 64 C-clip Remove the C-clip. Slide the gear in the direction of the arrow and remove the pin. Then remove the gear and the belt in the direction of the arrow. gear belt bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 65 Be careful not to lose the pin as it may drop off the shaft when removing the gear. Remove the arm and the pin. – Be careful not to lose the pin as it may drop off the shaft when removing the arm. bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 66 When installing the paper feed roller, make sure that the arrow mark on the paper feed roller is facing the gear. Remove the C-clip. – Be careful not to lose the pin as it may drop off the shaft when removing the C-clip. 4-10 bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 67: Reinstalling The Pick-Up Roller/Paper Feed Roller

    Be careful not to lose the pin as it may drop off the shaft when removing the C-clip. Remove the pin and remove the pick-up roller. Reinstalling the pick-up roller/paper feed roller Reinstall the above parts following the removal steps in reverse. bizhub PRO C6500 / bizhub PRO C6500e 4-11...

  • Page 68: Removing The Separation Roller

    Turn OFF the sub power switch. left front door main power switch sub power switch Open the left front door, and then turn OFF the main power switch. Unplug the power cord. 4-12 bizhub PRO C6500 / bizhub PRO C6500e...
  • Page 69 DF-609 Open the paper feed cover. tabs paper feed cover tabs Push the two tabs inward to release the lock and remove the separation unit cover. bizhub PRO C6500 / bizhub PRO C6500e 4-13...

  • Page 70: Reinstalling The Pick-Up Roller/Paper Feed Roller

    Remove the separation unit and replace it with a new one. separation unit Reinstalling the pick-up roller/paper feed roller Reinstall the above parts following the removal steps in reverse. 4-14 bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 71: Cleaning The Timing Sensor (Ps302)

    Turn OFF the sub power switch. left front door main power switch sub power switch Open the left front door, and then turn OFF the main power switch. Unplug the power cord. bizhub PRO C6500 / bizhub PRO C6500e 4-15...
  • Page 72 – The two screws are different from each other, so try not to mix them Clean the timing sensor (PS302) through the hole with a blower brush or a similar tool. 4-16 bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 73: Removing The Registration Roller Cover

    Turn OFF the sub power switch. left front door main power switch sub power switch Open the left front door, and then turn OFF the main power switch. Unplug the power cord. bizhub PRO C6500 / bizhub PRO C6500e 4-17...

  • Page 74: Reinstalling The Registration Roller Cover

    Raise the paper feed tray straight up. Remove the four screws and remove the registration roller cover. Reinstalling the registration roller cover Reinstall the above parts following the removal steps in reverse. 4-18 bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 75: Cleaning The Registration Roller

    Turn OFF the sub power switch. left front door main power switch sub power switch Open the left front door, and then turn OFF the main power switch. Unplug the power cord. bizhub PRO C6500 / bizhub PRO C6500e 4-19...
  • Page 76 Soak cotton waste with alcohol and wipe the three registration rollers with it. Reinstall the registration roller cover. For details, refer to "Reinstalling the registration roller cover" on page 4-18. 4-20 bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 77: Cleaning The Registration Sensor (Ps301)

    Turn OFF the sub power switch. left front door main power switch sub power switch Open the left front door, and then turn OFF the main power switch. Unplug the power cord. bizhub PRO C6500 / bizhub PRO C6500e 4-21...
  • Page 78 (PS301) Clean the registration sensor (PS301) with a blower brush or a similar tool. Reinstall the registration roller cover. For details, refer to "Reinstalling the registration roller cover" on page 4-18. 4-22 bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 79: Appendix

    Appendix...

  • Page 81: Replacement Parts List

    Paper feed roller (tray 3) 56AA-458 Paper feed roller (bypass) 65AA-520 Charging corona Y (page) A03UR7030 Charging corona M (page) A03UR7030 Charging corona C (page) A03UR7030 Charging corona K (page) A03UR7030 Fusing unit A03UR71800 bizhub PRO C6500 / bizhub PRO C6500e...

  • Page 82: Paper Feeding Unit Pf-601

    Paper feeding unit PF-601 Part name Part number Pick-up rubber 55VA4111 Paper feed roller 55VA-483 Separation roller 55VA-483 Document feeder DF-609 Part name Part number Pick-up roller 13YH4039 Paper feed roller 13YH4064 Separation roller 20AJ4015 bizhub PRO C6500 / bizhub PRO C6500e...

Table of Contents