Table of Contents
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CONTENTS
MEANS OF REPRESENTATION ............................................ 4
IMPORTANT NOTES ............................................................ 5
Overview of warning labels................................................ 8
VIEW OF VEHICLE............................................................. 10
Vehicle view, front left ................................................... 10
View of vehicle, rear right ............................................... 11
LOCATION OF SERIAL NUMBERS ...................................... 12
Chassis number............................................................. 12
Type label..................................................................... 12
Key number .................................................................. 12
Engine number.............................................................. 12
Setting number, front shock absorber .............................. 12
Setting number, rear shock absorber ............................... 13
OPERATING ELEMENTS.................................................... 14
Clutch lever .................................................................. 14
Reverse gear release lever .............................................. 14
Hand brake lever, parking brake...................................... 14
Throttle lever................................................................. 14
Light switch .................................................................. 15
ENG. STOP Switch ........................................................ 15
Electric starter button .................................................... 15
Ignition switch .............................................................. 15
Indicator lamp overview ................................................. 15
Emergency OFF switch with rip cord................................ 16
Opening filler cap .......................................................... 16
Closing filler cap ........................................................... 16
Fuel tap........................................................................ 16
Choke........................................................................... 17
Hot start button............................................................. 17
Shift lever..................................................................... 17
Foot brake pedal ........................................................... 17
TIPS ON PUTTING INTO OPERATION ................................. 18
Advice on first use ......................................................... 18
Running in the engine.................................................... 19
RIDING INSTRUCTIONS .................................................... 20
Checks before putting into operation ............................... 20
Starting ........................................................................ 20
Starting up ................................................................... 21
Shifting ........................................................................ 21
shifting to reverse gear ................................................... 22
Disengaging reverse gear ................................................ 22
Braking ........................................................................ 22
Riding .......................................................................... 23
Riding in bends............................................................. 23
Riding downhill ............................................................. 24
Riding uphill................................................................. 24
Riding perpendicular to the slope.................................... 25
Turning on slopes .......................................................... 25
Riding through water ..................................................... 25
Switching off the engine ................................................ 26
Stopping, parking .......................................................... 26
Refueling...................................................................... 27
GREASING AND SERVICE TABLE ....................................... 28
authorized KTM workshop. ............................................. 28
authorized KTM workshop. (as additional order)................ 29
out by the rider. ............................................................ 29
MAINTENANCE ON CHASSIS AND ENGINE ........................ 31
Jacking up the vehicle ................................................... 31
Removing the vehicle from the work stand ....................... 31
Basic information on changing the chassis settings........... 31
Adjusting front shock absorber rebound damping.............. 32
Adjusting front shock absorber cross over......................... 33
Adjusting front shock absorber spring preload .................. 33
Adjusting rear shock absorber rebound damping ............... 35
x
x
........................................................... 37
x
...................................................... 38
x
Fork offset .................................................................... 41
............................................ 41
Toe width of rear axle..................................................... 41
Handlebar position ........................................................ 42
Checking play in gas Bowden cable ................................. 43
Adjusting play in gas Bowden cable................................. 44
gear release lever........................................................... 44
gear release lever........................................................... 44
Checking chain dirt ....................................................... 45
Cleaning the chain......................................................... 45
Checking the chain tension ............................................ 45
Checking rear sprocket / engine sprocket for wear ............. 45
Checking chain wear...................................................... 46
Adjusting chain tension.................................................. 46
Greasing the rear wheel eccentric element ....................... 47
Checking brake discs ..................................................... 47
Checking free play of hand brake lever............................. 48
Adjusting basic position of handbrake lever...................... 48
Checking front brake fluid level....................................... 48
Checking the front brake linings...................................... 49
Checking free play of foot brake lever .............................. 52
Checking rear brake fluid level........................................ 52
x
Checking rear brake linings ............................................ 54
x
x
Removing wheel/wheels.................................................. 56
Mounting wheel/wheels .................................................. 56
Tire condition checking.................................................. 57
Checking tire air pressure............................................... 57
Removing the battery ..................................................... 57
x
Installing the battery...................................................... 58
.............................................. 58
changing main fuse ....................................................... 59
components .................................................................. 59
Ignition curve plug connection ........................................ 60
Changing ignition curve.................................................. 61
x
x
............... 36
x
.............................. 37
............................... 37
........................................ 40
x
............................. 41
x
...................................... 43
x
................................. 49
x
x
...................................... 50
x
...................................... 50
................................. 51
x
................... 52
x
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....................................... 54
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2
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