Related Manuals for Champion 40010
Summary of Contents for Champion 40010
- Page 1 40010 Rev 40010-20070427 Owner’s Manual and Operating Instructions 4000 Peak Watts / 3500 Running Watts PORTABLE GENERATOR...
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Page 3: Table Of Contents
Table of Contents Introduction ........1 Storage ........... 15 Portable Power Generator ......1 Engine Storage ........15 Accessories..........1 Generator Storage........15 This Booklet ..........1 Specifications ......... 16 Manual Conventions ......2 Engine Specifications......16 Safety Rules ........3 Generator Specifications......16 Controls and Features....... -
Page 5: Introduction
Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment generator. CPE get the most from your purchase. To find out designs and builds generators to strict more about our covers, power cables and specifications. -
Page 6: Manual Conventions
NOTE If you have questions regarding your generator, WARNING we can help. Please call our help line at 1-877- 338-0999. WARNING indicates a potentially hazardous could situation which, if not avoided, result in death or serious injury. Rev 40010-20070427... -
Page 7: Safety Rules
Traumatic amputation or severe laceration can result. Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught. Rev 40010-20070427... - Page 8 DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if: Electrical output is lost Equipment sparks, smokes or emits flames Equipment vibrates excessively Rev 40010-20070427...
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Page 9: Controls And Features
(4) Air Cleaner – Protects the engine by (8) Oil Filler Cap – Check and fill engine filtering dust and debris from the intake air. oil level. (5) Recoil Starter – Used to start the (9) Power Panel – See “Power Panel” engine Rev 40010-20070427... -
Page 10: Power Panel
25 A push-to-reset circuit breaker. This receptacle powers 120 Volt AC, 60 Hz, single (7) Ground Terminal – Consult an phase loads requiring up to 30 Amps or electrician for local grounding regulations. 3000 watts of power. Rev 40010-20070427... -
Page 11: Parts Included
Controls and Features Parts Included Your Model 40010 Gasoline Powered Generator ships with the following parts: Spark Arrester Kit Spark Arrester 1 piece Cover Plate 1 piece Screws, Lock Washers 2 pieces Oil Funnel 1 piece Wrench 1 piece Spark Plug Socket... -
Page 12: Assembly
Your generator must be properly connected CAUTION to an appropriate ground to help prevent electric shock. The engine is equipped with a low-oil-shutoff and the will stop when the oil level in the crankcase falls below the threshold level. Rev 40010-20070427... - Page 13 A ground terminal connected to the frame of the generator has been provided on the power panel. For remote grounding, connect Rev 40010-20070427...
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Page 14: Operation
Surge suppressors come in single- or multi-outlet styles. They’re designed to 2. Let the generator run at no-load for protect against virtually all short- several minutes to stabilize internal duration voltage fluctuations. Rev 40010-20070427... -
Page 15: Do Not Overload Generator
2. Surge wattage is the extra burst of item. power needed to start some electric NOTE driven equipment. Following the steps listed under “Power Management” will Never exceed the generator capacity when guarantee that only one device will be adding loads. starting at a time. Rev 40010-20070427... -
Page 16: Wattage Reference Chart
Job Site Belt Sander 3" 1000 1500 Bench Grinder 6" 1500 Circular Saw 1500 1500 Compressor 1 1/2 HP 2500 2500 Edge Trimmer Hand Drill 1/2" 1000 1000 Lawn Mower 1200 1800 Paint Sprayer 1200 Table Saw 2000 2000 Rev 40010-20070427... -
Page 17: Maintenance
Remove the oil drain plug with a 15 mm socket and extension. 2. Allow the oil to drain completely. 3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add 0.63 qt (0.6 L) of oil and replace oil fill cap/dipstick. Rev 40010-20070427... -
Page 18: Spark Arrester
Contact our help line at 1-877-338-0999 to Inspect all air vents and cooling slots to locate the nearest Champion Power ensure that they are clean and unobstructed. Equipment certified service dealer for your generator or engine maintenance needs. Rev 40010-20070427... -
Page 19: Storage
Maintenance section. 5. Store in a clean, dry place out of direct 3. Drain all fuel completely from the fuel sunlight. line and carburetor to prevent gum from forming. 4. Add a fuel stabilizer into the fuel tank. Rev 40010-20070427... -
Page 20: Specifications
Intake 0.13-0.17mm (0.005 – 0.007 in.) Fuel capacity is 4 US gallons (15 L). Use Exhaust 0.18-0.22mm (0.007 – 0.009 in.) regular unleaded gasoline with a minimum octane rating of 85. Oil capacity is 0.63 qt (0.6 L). Rev 40010-20070427... -
Page 21: Parts Diagram
Specifications Parts Diagram Rev 40010-20070427... -
Page 22: Parts List
TT-30 Receptacle (RV) 0220 Receptacle L5-30R 2631 Touch Switch ST02FD-1151205A Switch ST168FD-1150110-P-2 Control Panel 2630 Trigital Meter ST168FD-1151201-R Control Box ST188FD-1020001 Grommet GB818-85 Screw M5×35 GB6170-86 Nut M8 ST02FD-1151300B Bottom Rubber I ST02FD-1151300A Bottom Rubber II ST168FD-1151300-J-3 Frame Rev 40010-20070427... - Page 23 Air Cleaner Cover Comp GB5789-86 Bolt M5×10 GB93-1987 Spring Washer Φ5 ST188FD-1100010-88 Spark Arrester Cover ST188FD-1180121 Spark Arrester Assembly Muffler Stay (II) ST02FD-1150100 GB5789-86 Bolt M8×35 GB93-1987 Spring Washer Φ8 GB96-85 Big Washer φ8 ST182FD-1742003-UC Straight Bottom Rubber Rev 40010-20070427...
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Page 24: Wiring Diagram
Specifications Wiring Diagram... -
Page 25: Troubleshooting
Troubleshooting Troubleshooting Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Generator will not start; Low oil level Fill crankcase to the proper level Generator starts but runs roughly Place generator on a flat, level surface Choke in the wrong position. -
Page 26: Warranty
Warranty Qualifications Champion Power Equipment (CPE) will Installation, Use and register this warranty upon receipt of your Maintenance Warranty Registration Card and a copy of... -
Page 27: Contact Information
Contact Information Address Champion Power Equipment, Inc. Customer Service 10006 Santa Fe Springs Rd. Santa Fe Springs, CA 90670 Customer Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 Fax no.: 1-562-236-9429... - Page 28 The California Air Resources Board (CARB) and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The California Air Resources Board, US EPA AND CPE are pleased to explain the Federal and California Emission Control Systems Warranty on your 2005 and later, small off-road engine.
- Page 29 Any CPE Authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation. Rev 40010-20070427...
- Page 30 Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.
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Page 31: Notes
Notes Notes Rev 40010-20070427... - Page 32 1-877-338-0999 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China © 2007 Champion Power Equipment, Inc.