Champion 72531i Owner's Manual & Operating Instructions

Champion 72531i Owner's Manual & Operating Instructions

1000w max power / 900w rated power portable inverter generator

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OWNER'S MANUAL & OPERATING INSTRUCTIONS
1000W Max Power / 900W Rated Power
PORTABLE INVERTER GENERATOR
2
YEAR
MODEL NUMBER
72531i
LIMITED WARRANTY
10006 Santa Fe Springs Road
SAVE THESE INSTRUCTIONS
Santa Fe Springs CA 90670
Important Safety Instructions
USA / 1 (877) 338-0999
MADE IN CHINA
are included in this manual.
REV 72531i-20110425
www.championpowerequipment.com

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Summary of Contents for Champion 72531i

  • Page 1 PORTABLE INVERTER GENERATOR YEAR MODEL NUMBER 72531i LIMITED WARRANTY 10006 Santa Fe Springs Road SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1 (877) 338-0999 MADE IN CHINA are included in this manual. REV 72531i-20110425 www.championpowerequipment.com...
  • Page 2 Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more info: • Product Info & Updates • Tech Bulletins • Frequently Asked Questions • Product Registration –...
  • Page 3: Table Of Contents

    72531i 1000 Max Power / 900 Rated Power PORTABLE INVERTER GENERATOR TABLE Of CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 4: Introduction

    Introduction Accessories Congratulations on your purchase of a Champion Power Champion Power Equipment manufactures and sells Equipment inverter generator . CPE designs and builds accessories designed to help you get the most from generators to strict specifications . With proper use and your purchase .
  • Page 5: Manual Conventions

    . Please call our help line at 1 (877) 338-0999 situation which, if not avoided, could result in death or serious injury . CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury . REV 72531i-20110425...
  • Page 6: Safety Rules

    Keep hands and feet away from rotating parts . combustible materials . Tie up long hair and remove jewelry . Operate equipment with guards in place . DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught . REV 72531i-20110425...
  • Page 7 A spark arrestor may be required . The operator DO NOT use the generator if: should contact local fire agencies for laws or – Electrical output is lost regulations relating to fire prevention requirements . – Equipment sparks, smokes or emits flames – Equipment vibrates excessively REV 72531i-20110425...
  • Page 8: Controls And Features

    Fuel Lever Vent – Turn this valve to the “On” Maintenance Cover – Oil filler, Air filter, and position to supply air to the tank . Carburetor access . Fuel Cap – Remove to add fuel . Muffler REV 72531i-20110425...
  • Page 9: Power Panel

    A Champion model 72500i parallel kit (optional equipment) is required for parallel operation . Parts Included Your 72531i Gasoline Powered Generator ships with the following parts: – Oil Funnel . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  • Page 10: Assembly

    2 . Loosen the cover screw and remove the maintenance automotive oil . cover . NOTE Check oil often during the break-in period . Refer to the Maintenance section for recommended service intervals . 3 . Remove oil fill cap/dipstick to add oil . REV 72531i-20110425...
  • Page 11: Add Fuel

    DO NOT fill fuel tank indoors . DO NOT fill fuel tank when the engine is running or hot . DO NOT overfill the fuel tank . DO NOT light cigarettes or smoke when filling the fuel tank . REV 72531i-20110425...
  • Page 12: Operation

    If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT AWAY . See a doctor, you could have carbon monoxide poisoning . 6 . Turn the engine switch to the “On” position . REV 72531i-20110425...
  • Page 13: Economy Control Switch

    . When the economy switch is off, the engine runs at normal speed continuously . WARNING For periods of high electrical load or momentary fluctuations, the Economy Control Switch should be turned OFF . REV 72531i-20110425...
  • Page 14: Stopping The Engine

    3 . Turn the engine switch/fuel valve to the “Off” position . Parallel Operation 4 . Allow the generator to cool down completely to room Two Champion model 72531i generators can be temperature operated in parallel to increase the total available 5 .
  • Page 15: Wattage Reference Chart

    Job Site Belt Sander 3” 1000 1500 Bench Grinder 6” 1500 Circular Saw 1500 1500 Compressor 1 1/2 HP 2500 2500 Edge Trimmer Hand Drill 1/2” 1000 1000 Lawn Mower 1200 1800 Paint Sprayer 1200 Table Saw 2000 2000 REV 72531i-20110425...
  • Page 16: Maintenance And Storage

    9 . Attach the spark plug cap to the plug . 5 . Reinstall the maintenance cover and tighten the 10 . Reinstall the spark plug access cap, and cover screws . maintenance cover . 6 . Dispose of used oil at an approved waste management facility . REV 72531i-20110425...
  • Page 17: Air Filter

    Use a damp cloth to clean exterior surfaces of the engine . degraded engine performance . Use a soft bristle brush to remove dirt and oil . Use an air compressor (25 PSI) to clear dirt and debris from the engine . REV 72531i-20110425...
  • Page 18: Adjustments

    . Contact our help line at 1 (877) 338-0999 to locate the Generator Storage nearest Champion Power Equipment certified service 1 . Allow the engine to cool completely before storage . dealer for your generator or engine maintenance needs .
  • Page 19: Specifications

    10% by volume . Use 10W-30 4-Cycle automotive oil . Oil capacity is 0 .34 qt (0 .32 L) . Please reference the following chart for recommended oil types for use in the generator . REV 72531i-20110425...
  • Page 20: Parts Diagram

    72531i ENGLISH SPECIfICATIONS Parts diagram REV 72531i-20110425...
  • Page 21: Parts List

    0902 .070100 .00 FUEL TANK CAP COMP . ST160F-1070007 clip GB41-N4 NUT M4 0910 .200100 .00(Y) FRONT COVER ASSY 0910 .212001 .00 CONTROL BOX,OUTPUT GB41-N6 NUT M6 PANEL GB823 M4X14 SCREW M4×14 ST02FD-05212001 Rubber plug for panel box REV 72531i-20110425...
  • Page 22: Engine Parts Diagram

    72531i ENGLISH SPECIfICATIONS Engine Parts diagram REV 72531i-20110425...
  • Page 23: Engine Parts List

    SCREW-SPRING WASHER M5X10 01 .060680 .10 INTAKE STUD 0910 .030036 .10 BOARD A5RTC SPARK PLUG 07 .265265 .10 O-RING Φ26 .5×Φ2 .65 0910 .123000 .01 IGNITION Assembly . 0910 .127000 .00 OIL LEVER SWITCH GB5789-FB5-25 Flange Bolt M5×229 REV 72531i-20110425...
  • Page 24: Wiring Diagram

    72531i ENGLISH SPECIfICATIONS Wiring diagram REV 72531i-20110425...
  • Page 25: Troubleshooting

    Management” Faulty cords or device Check for damaged, bare or frayed wires . Replace defective device for further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1 (877) 338-0999 tech@championpowerequipment .com REV 72531i-20110425...
  • Page 26: Warranty

    . Warranty Qualifications Other Exclusions Champion Power Equipment (CPE) will register this This warranty excludes: warranty upon receipt of your Warranty Registration Card – Cosmetic defects such as paint, decals, etc .
  • Page 27 CALIFORNIA AND U.S. EPA EMISSIONS CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board, U.S. EPA and Champion Power Equipment (CPE) are pleased to explain the emissions control system’s warranty on your 2011 small off-road engine. In California, new equipment that use small off-road engines must be designed, built, and equipped to meet the State’s stringent anti-smog standards.
  • Page 28 Repair or replacement of any warranted part under the warranty must be performed at no charge to the owner at a warranty station. Notwithstanding the provisions of Subsection (4) above, warranty services or repairs must be provided at all CPE approved service centers. The owner must not be charged for diagnostic labor that leads to the determination that a warranted part is in fact defective, provided that such diagnostic work is performed at a warranty station.

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