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73531i
Rev 73531i-20100609
www.championpowerequipment.com
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Owner's Manual and Operating Instructions
SAVE THESE INSTRUCTIONS
Important Safety
Instructions are included in
this manual
2000 Starting Watts / 1600 Rated Watts
PORTABLE INVERTER GENERATOR
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Summary of Contents for Champion 73531i
- Page 1 73531i Rev 73531i-20100609 www.championpowerequipment.com 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Owner’s Manual and Operating Instructions SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual 2000 Starting Watts / 1600 Rated Watts PORTABLE INVERTER GENERATOR...
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Page 3: Table Of Contents
Table of Contents Introduction ........1 Storage ........... 17 Portable Power Generator ......1 Specifications ......... 18 Accessories ..........1 Engine Specifications ......18 This Booklet ..........1 Generator Specifications ......18 Manual Conventions ...... -
Page 5: Introduction
Introduction Introduction Accessories Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment inverter get the most from your purchase. To find out generator. CPE designs and builds more about our covers, power cables and generators to strict specifications. -
Page 6: Manual Conventions
NOTE If you have questions regarding your generator, WARNING we can help. Please call our help line at 1-877- 338-0999. WARNING indicates a potentially hazardous could situation which, if not avoided, result in death or serious injury. Rev 73531i-20100609 E... -
Page 7: Safety Rules
Maintain at least three feet of clearance on all sides to ensure adequate cooling. DANGER Maintain at least five feet of clearance from combustible materials. Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result. Rev 73531i-20100609 E... - Page 8 DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if: Electrical output is lost Equipment sparks, smokes or emits flames Equipment vibrates excessively Rev 73531i-20100609 E...
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Page 9: Controls And Features
(2) Fuel Lever Vent – Turn this valve to the “On” position to supply air to the tank. (7) Recoil Starter – Used to start the engine (3) Fuel Cap – Remove to add fuel (4) Spark plug access cap (5) Muffler Rev 73531i-20100609 E... -
Page 10: Power Panel
(5) Engine Switch (12) Choke Knob (6) Fuel Valve Knob * These outlets are used for connecting two Champion model 73531i generators for parallel operation (see page 12). A Champion model 73550i cable kit (optional equipment) is required for parallel operation. -
Page 11: Parts Included
Controls and Features Parts Included Your 73531i Gasoline Powered Inverter Generator ships with the following parts: Oil Funnel 1 piece Spark Plug Socket 1 piece Rev 73531i-20100609 E... -
Page 12: Assembly
Place the generator on a flat, level surface. 2. Loosen the cover screw and remove the maintenance cover. 3. Remove oil fill cap/dipstick to add oil. Rev 73531i-20100609 E... -
Page 13: Add Fuel
DO NOT fill fuel tank indoors. DO NOT fill fuel tank when the engine is running or hot. DO NOT overfill the fuel tank. DO NOT light cigarettes or smoke when filling the fuel tank. Rev 73531i-20100609 E... -
Page 14: Operation
ALWAYS use a battery-powered or battery- backup CO alarm in the home. If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT AWAY. See a doctor, you could have carbon monoxide poisoning. Rev 73531i-20100609 E... -
Page 15: Economy Control Switch
If the generator will be connected to a building electrical system, consult your local utility company or a qualified electrician. Connections must isolate generator power from utility power and must comply with all applicable laws and codes. Rev 73531i-20100609 E... -
Page 16: Stopping The Engine
5. Turn the fuel cap lever vent to the “Off” Parallel Operation position after the generator has cooled Two Champion model 73531i generators can down completely. be operated in parallel to increase the total available electrical power to 3000 watts. A... -
Page 17: Wattage Reference Chart
Belt Sander 3" 1000 1500 Bench Grinder 6" 1500 Circular Saw 1500 1500 Compressor 1 1/2 HP 2500 2500 Edge Trimmer Hand Drill 1/2" 1000 1000 Lawn Mower 1200 1800 Paint Sprayer 1200 Table Saw 2000 2000 Rev 73531i-20100609 E... -
Page 18: Maintenance
For service or parts assistance, contact our help line at 1-877-338-0999. Engine Maintenance To prevent accidental starting, remove and ground spark plug wire before performing any service. 6. Make certain the spark plug gap is 0.6 - 0.7 mm (0.024 - 0.028 in.). Rev 73531i-20100609 E... -
Page 19: Air Filter
5. Saturate in clean engine oil. 6. Squeeze in a clean, absorbent cloth to remove all excess oil. 7. Place the filter in the assembly. 8. Reattach the air filter cover. 9. Reinstall the maintenance cover and tighten the cover screw securely. Rev 73531i-20100609 E... -
Page 20: Adjustments
Service your generator more frequently when operating in adverse conditions. Contact our help line at 1-877-338-0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs. Every 8 hours or daily... -
Page 21: Storage
6. Change the engine oil. 7. Remove the spark plug and pour about a tablespoon of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder. 8. Reattach the spark plug. Rev 73531i-20100609 E... -
Page 22: Specifications
Valve Clearance Fuel Intake 0.1mm (0.004 in.) Fuel capacity is 1.0 gallon (3.8 L). Use Exhaust 0.1mm (0.004 in.) regular unleaded gasoline with a minimum octane rating of 85. Oil capacity is 0.42 qt (0.4 L). Rev 73531i-20100609 E... -
Page 23: Parts Diagram
Specifications Parts Diagram Rev 73531i-20100609 E... -
Page 24: Parts List
CONTROL PANEL 0902.126000.00 IGNITION ASSEMBLY 0902.210200.00 MAGNET RING ASSEMBLY 0902.211001.00 CONTROL PANEL BOX 0902.061200.00 GUIDE.ROPE HANDLE 02.006003.00 NUT M6 0902.200100.00 FRONT COVER ASSEMBLY 0902.200200.00 LEFT SIDE COVER ASSEMBLY 149.000000.A3 ENGINE 0902.070400.00 FUEL COCK COMP. 0902.071000.00 FUEL TANK ASSEMBLY Rev 73531i-20100609 E... - Page 25 0902.070300.00 FUEL FILTER COMP. 0902.200402.00 MAINTENANCE COVER GB818 M6×14 03 SCREW M6×14 0902.200502.00 FUEL GUIDE PLATE 0902.200503.00 SEAL,PLUG CAP 0902.070100.00 FUEL TANK CAP COMP. GB5287 6 03 FLAT WASHERΦ6 0902.200700.00 HOLDER ASSEMBLY 0902.200501.00 COVER,TOP ST02FD-05010703 BOLT M5×13 Rev 73531i-20100609 E...
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Page 26: Engine Parts Diagram
Specifications Engine Parts Diagram Rev 73531i-20100609 E... -
Page 27: Engine Parts List
PISTON RING SET 0902.050005.00 PISTON 0902.040100.00 CAMSHAFT COMP. 0902.040013.00 VALVE TAPPET 0902.040005.00 PUSH ROD E6RTC SPARK PLUG 01.606002.00 EXHAUST BOLT GB845 ST4.8X17 TAPPING SCREW ST4.8X17 0902.081300.00 MUFF. PROTECTOR ASSY. RH 0902.081200.00 MUFF. PROTECTOR ASSY.MIDDLE GB6175 M6 03 NUT M6 Rev 73531i-20100609 E... - Page 28 AIR CLEANER ELEMENT 0902.091200.00 CASE,AIR CLEANER 08.006020.00 BOLT M6X20 02.005001.00 NUT,VALVE ADJUSTING 0902.040012.00 SCREW,VALVE ADJUSTING 0902.040009.00 ARM,VALVE ROCKER 0902.040016.00 SHAFT,SCREW ROCKER CT166FD-1040003 LOCK CLIP. VALVE CT166FD-1040004 RET.,VALVE SPRING 0902.040017.00 OIL SEAL,VALVE CT166FD-1040005 SPRING,VALVE 0902.040002.00 VALVE,INTAKE 0902.040006.00 VALVE,EXHAUST Rev 73531i-20100609 E...
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Page 29: Wiring Diagram
Specifications Wiring Diagram Rev 73531i-20100609 E... -
Page 30: Troubleshooting
Loose wiring Inspect and tighten wiring connections Other Contact the help line. Engine governor defective Contact the help line Repeated circuit breaker tripping Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device Rev 73531i-20100609 E... -
Page 31: Warranty
Wear items such as filter elements, o-rings, etc. Warranty Qualifications Accessory parts such as starting batteries, and Champion Power Equipment (CPE) will register storage covers. this warranty upon receipt of your Warranty Failures to due acts of God and other force Registration Card and a copy of your sales receipt majeure events beyond the manufacturer’s... - Page 32 The California Air Resources Board (CARB) and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The California Air Resources Board, US EPA AND CPE are pleased to explain the Federal and California Emission Control Systems Warranty on your 2010 small off-road engine.
- Page 33 ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation. i. Unapproved add-on or modified parts may not be used to modify or repair a CPE Rev 73531i-20100609 E...
- Page 34 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.
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Trying to find a replacement fuel **** 0902.070400.00 and I have been unable to track one down, can u help?