Baja motorsports DB30 Owner's Manual
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Baja motorsports DB30 Owner's Manual

Mini bike
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DB30 Mini Bike
Read this manual carefully. It contains important safety information.
No one under the age of 16 should operate this Mini Bike.
OWNER'S MANUAL
Minimum Age Requirement: 16
Weight capacity: 150 lbs.
Always wear a helmet; It could save your Life!
Please obtain, review, and follow provincial / municipal government acts and
regulations pertaining to owning and operating an off-road vehicle.
Rev. K (CAN)
020509

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  • Page 1 DB30 Mini Bike Read this manual carefully. It contains important safety information. No one under the age of 16 should operate this Mini Bike. OWNER’S MANUAL Minimum Age Requirement: 16 Weight capacity: 150 lbs. Rev. K (CAN) 020509 Always wear a helmet; It could save your Life! Please obtain, review, and follow provincial / municipal government acts and regulations pertaining to owning and operating an off-road vehicle.
  • Page 2 90 days from the date of purchase. During the warranty period BAJA, INC. will at its option, repair, provide replacement parts or replace your BAJA INC. DB30 Mini Bike at no charge. This warranty does not cover normal wear items or damage caused by neglect or misuse of the product.
  • Page 3 WARNING This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator. The manual contains important safety information and instructions which should be read carefully before operating the vehicle.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SAFETY ------------------------------------------------------- Safe Operation ------------------------------------ Safety Gear ----------------------------------------- Location of Labels ------------------------------- SPECIFICATIONS ------------------------------------------ LOCATION OF PARTS ----------------------------------- OPERATION ------------------------------------------------- Left and Right Hand Grip ----------------------- Engine ON/ OFF switch and Pull Cord ------ Fuel Fill ---------------------------------------------- Fuel Valve ------------------------------------------- INSPECTION BEFORE RIDING ------------------------- ENGINE STARTING AND STOPPING -----------------...

  • Page 5: Safety

    SAFETY Please read this manual and follow all instructions carefully. To emphasize the special information, the symbol and the words WARNING or CAUTION have some special meanings. Pay great attention to the messages. WARNING Indicates a potential hazard that could result in death or injury. CAUTION Indicates a potential hazard that could result in vehicle damage.

  • Page 6: Safe Operation

    SAFETY SAFE OPERATION Rules for Safe Operation · A pre-operation check must be conducted, before starting the engine, insure safety, prevent mishaps, and damage to components. ITEM TO CHECK CONTENT Steering Smoothness; No restriction of movement; No play or looseness Brakes Proper brake lever free play;...
  • Page 7 SAFETY · This user’s manual contains important safety and maintenance information. Read it carefully before riding. Failing to follow the warnings contained in this manual could result in INJURY or DEATH. · It is important that this manual remain with the vehicle when you transfer it to another user or owner.

  • Page 8: Safety Gear

    SAFETY SAFETY GEAR A DOT approved motorcycle helmet is the most important part of you safety gear. A DOT approved motorcycle helmet can help prevent a serious head injury. Choose a helmet that fits snugly. Motorcycle dealers can help in selecting a good quality helmet which fits properly.

  • Page 9: Location Of Labels

    SAFETY LOCATION OF LABELS...
  • Page 10 SAFETY LOCATION OF LABELS WARNING/AVERTISSEMENT CAUTION/ATTENTION -Moving parts can crush and cut. • Remember to check oil level in engine. -Keep hands clear. -Do not operate with guard removed. • Read and understnd owner’s manual. - Les pièces en mouvement peuvent •...

  • Page 11: Specifications

    SPECIFICATIONS Description Data Overall length 1295mm (51 inches) Overall width 622mm (24.5 inches) Overall height 863mm (34 inches) Wheelbase 927mm (36.5 inches) Dead weight 35.38kg (78lbs.) Payload 68.04kg (150 lbs.) Front wheel 145x70-6 Rear wheel 145x70-6 Brake type Disc Capacity of gasoline tank 1.4L (0.36 gal) Capacity of oil tank 0.45L (0.40 qt.)

  • Page 12: Location Of Parts

    LOCATION OF PARTS Hand brake Seat Cushion Rear Reflectors Spark plug Front Wheel Rear Wheel Oil fill plug Clutch cover Oil drain plug Drive Chain Kick Stand Throttle On/Off Button handle Front Reflectors Gas Tank Air Filter Brake Caliper Pull Start Cord Foot pegs...

  • Page 13: Operation

    OPERATION LEFT AND RIGHT HAND GRIP OPERATION Brake Lever Throttle control grip ON button Right Hand Grip Left Hand Grip OFF button Pulling in brake lever located on left hand grip will stop mini bike. Applying the hand throttle (moving throttle counter clockwise ) will cause engine rpms to increase, causing mini bike to move forward.

  • Page 14: Fuel Fill

    OPERATION FUEL AND FUEL VALVE OPERATION Fuel filling The capacity of the fuel tank is 1.4L (.40 qt .) Unscrew the gas cap by turning it counter clockwise and carefully fill the tank with unleaded gasoline through the opening. DO NOT MIX GAS AND OIL TOGETHER, THIS IS A 4-STROKE ENGINE. Replace the gas cap by carefully aligning the threads on the cap and the tank and turning the cap clock wise.

  • Page 15: Inspection Before Riding

    INSPECTION BEFORE RIDING ITEM TO CHECK CONTENT Steering Smoothness; No restriction of movement; No play or looseness Brakes Proper brake lever free play; enough brake force. Tires Proper air pressure; Enough tread depth; No cracks, rips, or other damages Note: Check tire pressure, spec is located on side of tire. Fuel Enough fuel for the intended trip;...

  • Page 16: Engine Starting And Stopping

    ENGINE STARTING AND STOPPING CAUTION Verify fuel and oil level prior to starting (see pages 11 and 14) Starting the engine with low or no oil will damage the engine. WARNING Never start the engine in a closed place as the exhausted gas from the vehicle contains toxic carbon monoxide.

  • Page 17: Inspection And Maintenance

    INSPECTION AND MAINTENANCE CHECKING THE OIL Check engine oil each time prior to operating mini bike. The oil level should be between upper and lower lines of oil gauge. Set the Mini Bike on level ground, screw off the oil gauge plug, wipe the oil gauge rod clean and then insert the gauge plug into the crankcase again to check the oil level.

  • Page 18: Changing Oil

    INSPECTION AND MAINTENANCE CHANGING THE OIL Remove the “Screw Plug” located at the bottom of the engine and let the oil drain into an approved collection container. DO NOT PERFORM THIS PROCEDURE WHILE THE ENGINE IS HOT. SERIOUS BURNS COULD RESULT FROM CONTACT WITH HOT OIL.

  • Page 19: Checking And Cleaning Air Filter

    INSPECTION AND MAINTENANCE CHECKING & CLEANING THE AIR FILTER Locate Air Filter Box at rear of engine. Remove air filter cover by unscrewing phillips head screw. Remove foam Air filter element. Tap Air filter element gently to remove most of the dust and dirt. Wash foam element per instructions below then allow to dry thoroughly.

  • Page 20: Adjusting The Throttle Cable

    INSPECTION AND MAINTENANCE ADJUSTING THE THROTTLE CABLE Make sure the throttle cable is adjusted properly. To adjust throttle cable, rotate adjustment nut located at the hand throttle. Check if the throttle twist grip has the required free operating movement. The required free operating movement: 2-6mm (.078 -.24in.) . If the grip cannot be moved freely, turn the adjusting nut to ensure proper operating movement.

  • Page 21: Adjustment Of Rear Brake

    INSPECTION AND MAINTENANCE ADJUSTMENT OF REAR BRAKE The front brake hand grip should have free operating movement of 5-7mm (.2-3in.) . Adjust with free play adjustment bolt. To make rear brake pad adjustment, turn rear adjusting bolt clockwise to loosen and counter clockwise to tighten brake tension. Brake pads should be replaced by a qualified service technician once brake shoes are worn .

  • Page 22: Adjustment Of Chain

    INSPECTION AND MAINTENANCE ADJUSTMENT OF CHAIN When chain adjustment is needed, loosen 4 bolts under engine. Move engine forward to tighten chain or backward to loosen chain. Tighten bolts under engine Torque bolts to 25 ft./lbs. Repetitively check tension of chain. Nut 2 Nut 1 Tighten...

  • Page 23: Clutch Cleaning And Maintenance

    INSPECTION AND MAINTENANCE CLUTCH CLEANING AND MAINTENANCE After every 5 hour of use, your clutch will need cleaning and lubrication. If clutch becomes too dirty or has lack of lubrication, the clutch will have a tendency to stick. This will cause the Mini-Bike to want to take off before throttle is applied.

  • Page 24: Vehicle Washing

    INSPECTION AND MAINTENANCE VEHICLE WASHING Cleaning the vehicle regularly can slow down the color fading of its body and make it easier to check if there is any damage and any oil leakage. CAUTION Washing the Mini Bike with over-pressurized water may cause damage to some of its components.

  • Page 25: Instruction For Storage

    INSPECTION AND MAINTENANCE INSTRUCTIONS FOR STORAGE If the vehicle is not going to be used for a long period of time, for example, in winter time, some steps should be taken to prevent malfunction of and damage to its components which might be caused by long storage. Before storing the vehicle for a long period , proper maintenance has to be performed in case maintenance is not completed when the vehicle is put back into use after storage.

  • Page 26: Resumption Of Service After Storage

    INSPECTION AND MAINTENANCE RESUMPTION OF SERVICE AFTER STORAGE Remove the covering and remove the wooden blocks used in storing the vehicle. Change the engine oil if the vehicle has been out of service for over 4 months. Drain off the remaining atomized anti-rust oil from the fuel tank, followed by filling it with fresh gasoline therein.

  • Page 27: Maintenance Schedule

    INSPECTION AND MAINTENANCE Every Every Each Use 1st MO/ Every Items of Maintenance Year/ 6 MO/ 3 MO/ 20 HR 300 HR 100 HR 50 HR Engine Oil-Check *Engine Oil-Change Air Filter-Check *Air Filter-Clean *Air Filter-Change *Carburetor Sediment cup-Clean Spark Plug-Check, Adjust Spark Plug-Replace Idle Speed-Check,Adjust **Valve clearance-Check,...

  • Page 28: Troubleshooting

    TROUBLESHOOTING Notes: Maintenance should be conducted more frequently when Mini Bike is driven in dusty areas. When Mini bike has exceeded the maximum figures specified in the table, maintenance should be still cycled according to the intervals of time or hours stated herein.

  • Page 29: Electrical Schematic

    ELECTRICAL SCHEMATIC Engine Switch Transistor Magneto Spark Plug Ignition Coil...

  • Page 30: Emissions Control System Warranty

    EMISSION CONTROL SYSTEM WARRANTY BAJA INC. – EMISSION CONTROL SYSTEM WARRANTY YOUR WARRANTY RIGHTS AND OBLIGATIONS The emission control system warranty period for this vehicle begins on the date the vehicle is delivered to the first purchaser other than an authorized dealer, or the date it is first used as a demonstrator, lease, or company vehicle, whichever comes first and continues for 60 months after that date, or 5,000km, whichever comes first, provided there has been no abuse, neglect or improper maintenance...
  • Page 31 EMISSION CONTROL SYSTEM WARRANTY Your emission control system warranty covers components whose failure would increase an engine’s emission, including electronic controls, fuel injection system, carburetor, the ignition system, catalytic converter, or any other system utilized in this vehicle to control emission if it is originally equipped. Also included may be hoses, connectors and other emission-related assemblies.
  • Page 32 EMISSION CONTROL SYSTEM WARRANTY • Use of replacement parts or accessories not conforming to the original specifications which adversely affect performance • • Physical damage, corrosion, or defects caused by fire, explosions or similar causes beyond the control of the Distributor. •...
  • Page 33 Baja, INC. P.O. Box 61150 Phoenix, AZ 85082 Toll Free: 866-250-7155 Service Center Line: 866-401-2252...

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