Preparing The Existing Fireplace; Gas Line Installation Requirements - Minimum/Maximum Pressures - kozy heat CHASKA-XL CSK-335 Installation & Operating Manual

Chaska - xl direct vent gas fireplace insert
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A) PREPARE THE EXISTING FIREPLACE
WARNING:
CUTTING ANY SHEET-METAL PARTS OTHER THAN COMPONENTS LISTED IN THIS SECTION OF THE
EXISTING FIREPLACE IN WHICH THIS GAS FIREPLACE INSERT IS TO BE INSTALLED IS PROHIBITED.
1) The refractory, glass doors, screen rails, screen mesh and log grates may be removed from the fireplace
before installing this gas fireplace insert.
2) Any smoke shelves, shields and baffles may be removed if attached by mechanical fasteners.
3) If necessary, remove the firebrick on the sides and back of the existing fireplace to obtain at least the
minimum opening requirements listed on page #2.
4) The fireplace flue damper can be fully blocked open or removed for installation of this gas fireplace insert.
5) Remove the existing chimney cap from the chimney.
6) Clean the chimney and inside of the fireplace to prevent creosote smell from entering the home.
7) Place 'THIS UNIT HAS BEEN MODIFIED' label in the bottom of the firebox so it will be visible if this gas
fireplace insert is removed.
B. RUN THE GAS LINE
CAUTION:
Installation of the gas line must only be done by a qualified person in accordance with
local building codes.
IMPORTANT: DO NOT RUN THE GAS LINE IN A MANNER THAT WOULD OBSTRUCT THE
OPERATION OF THE FAN OR FAN COMPONENTS.
This fireplace is equipped with a 3/8" flexible gas line connection 18" long.
CAUTION:
The manual shut off valve and millivolt board flexible gas line must not extend outside the insert
unit cavity. See the WARNING label affixed to the flexible gas line for additional installation
instructions and warnings.
1. Run the gas line into the fireplace, preferably through the left or right gas line hole provided. A gas line
knock-out is also located in the outer bottom of the insert when running the gas line through the bottom.
See Figure B-1 on page #5.
NOTE: If installing this insert into minimum opening dimensions, the gas line may need to be run after the
insert is in place due to space limitations.
If installing this gas fireplace insert into a factory-built fireplace and the factory-built fireplace has no
access holes(s) provided, an access hole of 1 ½" or less may be drilled through the lower sides or
bottom of the firebox in a proper workmanship like manner. This access hole must be plugged with
non-combustible insulation after the gas supply line has been installed.
IMPORTANT: An accessible shut off valve (included with this insert) must be installed up stream from the
regulator.
Page 4

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