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Ironman Fitness 1640 Assembly Instructions & Owner's Manual
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Ironman Fitness 1640 Assembly Instructions & Owner's Manual

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A
A
SSEMBLY
SSEMBLY
I I I I
:
:
:
MPORTANT
MPORTANT
MPORTANT
MPORTANT
S S S S
AFETY
AFETY
AFETY
AFETY
: : : :
SERIAL NO.
SERIAL NO.
SERIAL NO.
SERIAL NO.
1640
1640
U
U
I
I
NSTRUCTIONS
NSTRUCTIONS
PRIGHT
PRIGHT
/ O
/ O
B
B
IKE
IKE
M
M
WNERS
WNERS
PURCHASE
PURCHASE
PURCHASE
PURCHASE
Revision: A A A A Date: 09/09
ANUAL
ANUAL
09/09
09/09
09/09

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Summary of Contents for Ironman Fitness 1640

  • Page 1 1640 1640 PRIGHT PRIGHT SSEMBLY NSTRUCTIONS WNERS ANUAL SSEMBLY NSTRUCTIONS WNERS ANUAL I I I I MPORTANT MPORTANT MPORTANT MPORTANT S S S S AFETY AFETY AFETY AFETY : : : : SERIAL NO. SERIAL NO. SERIAL NO. SERIAL NO.

  • Page 2: Table Of Contents

    ABLE OF ONTENTS 1640 1640 EFERENCE NFORMATION Assembly Prep & Intro Parts Listing Hardware Pack Product Exploded View Product Assembly Instruction 6-12 Computer Operation 13-15 Training Charts 16-18 Troubleshooting Preventative Maintenance Warranty Terms Product Registration MPORTANT RECAUTION MPORTANT RECAUTION WARNING: To reduce the risk of injury, please read the following precautions before assembling or using your new product.
  • Page 3 SSEMBLY REPARATION NTRO SSEMBLY REPARATION SSEMBLY REPARATION ♦ To ensure ease of product assembly, please take time to verify the size and quantities of all required assembly hardware. Use the itemized parts listing for reference. ♦ The product assembly process has been documented in easy to follow stages. Please read all assembly instructions carefully.

  • Page 4: Parts Listing

    ARTS EFERENCE 1640 A 1640 A SSEMBLY ARTS ISTING SSEMBLY ARTS ISTING QTY. QTY. ESCRIPTION ESCRIPTION Main Frame Assembly Front Stabilizer Assembly Rear Stabilizer Assembly Rear Stabilizer Cap Pedal (Left&Right) Seat Seat Post Seat Slider Assembly Seat Knob ( preinstalled...

  • Page 5: Hardware Pack

    ARDWARE EFERENCE 1640 H 1640 H ARDWARE ARDWARE NOTE: Most of the listed assembly hardware has been packaged separately, but some hardware items have been preinstalled in the identified assembly parts. In these instances, simply remove and reinstall the hardware as assembly is required. Please...
  • Page 6 XPLODED 1640 A 1640 A SSEMBLY ARTS SSEMBLY ARTS NOTE: Most of the listed assembly hardware has been packaged separately, but some hardware items have been preinstalled in the identified assembly parts. In these instances, simply remove and reinstall the hardware as assembly is required. Please reference the individual assembly steps and make note of all preinstalled hardware.
  • Page 7 SSEMBLY NSTRUCTION SSEMBLY TAGE Attach Stabilizer Assemblies FRONT OF BIKE Note: Transport Wheels Face Outward DJUSTMENT EVELER FIG #1 Assembly Hardware Required: Allen Bolt Qty. 4 Self Tapping Screw Qty. 2 Flat Washer Qty. 4 Assembly Description: A) Securely fasten the Front Stabilizer Assembly(#2) to the Main Frame Assembly(#1) using 2– Allen Bolt(#22) and 2- Flat Washers(#23).
  • Page 8 SSEMBLY NSTRUCTION SSEMBLY TAGE Attach Pedals Note: Follow Assembly Instructions Carefully to Avoid Stripping Pedal Threads Use this end to tighten the pedals. USE TOOL Assembly Hardware Required: (none required) Assembly Description: A) Assemble the Right Pedal (#5) to the Right Crank Arm on the Base Assembly (#1). Thread the pedal on the crank arm and securely tighten in place using the pedal wrench.
  • Page 9 SSEMBLY NSTRUCTION SSEMBLY TAGE Attach Seat USE TOOL Assembly Hardware Required: Flat Washer Qty. 1 Assembly Description: A) Insert Seat Post(#7) into the corresponding tubing sleeve of the Main Base(#1). Secure in place using the Seat Post Adjustment Knob(#9). B) Assemble the Seat Slider Assm(#8) on to the Seat Post(#7) and secure in place with by using the Seat Slider Knob (#10) and 1- Flat Washer(#25).
  • Page 10 SSEMBLY NSTRUCTION SSEMBLY STAGE Attach Mast FIGURE #2 Assembly Hardware Required: (*Hardware is Preinstalled in Base Assembly) Allen Bolt Qty. 4 Truss Screw Qty. 2 Curve Washer Qty. 4 Assembly Description: A) Remove the preinstalled hardware (#26 & #27) from the Main Frame Assm(#1) mast mounting tube. B) Connect the Lower Data Cable Assembly(#20) from the Main Frame Assm(#1) to the Upper Data Cable(#19) located at the bottom of the Handlebar Mast(#11).(FIG#2) C) Tuck the excess cable lengths into frame tubing and slide the Mast Assm(#11) down on to the Main Frame...
  • Page 11 SSEMBLY NSTRUCTION SSEMBLY STAGE Attach Handlebar FIGURE #3 Assembly Hardware Required: Hex Socket Screw Qty. 1 T-Knob Bushing Qty. 1 Flat Washer Qty. 2 Spring Washer Qty. 2 Assembly Description: A) Position the Handlebar Assembly(#14) in the cradle mount of the Mast Assm(#11). Place the Handlebar Clamp (#16) over the middle of the Handlebar Assembly.
  • Page 12 SSEMBLY NSTRUCTION SSEMBLY STAGE Attach Computer Assembly Hardware Required: (*Hardware is Preinstalled in the Mast Assembly & Computer) Truss Screw* Qty. 4 Assembly Description: A) Remove the preinstalled mounting hardware , 4- Truss Screws(#33), from the back of the computer. B) Plug the connector of the Upper Data Cable(#19) into the plug-in receptacle on the back of the computer.
  • Page 13 SSEMBLY NSTRUCTION SSEMBLY STAGE Supplying Power Front View of Base Assembly Assembly Hardware Needed: (None) Assembly Description: Note: This product requires AC voltage. Make sure bike is located near a wall outlet. (AC Adapter will have an approximate cord length of 6 feet). Assembly Caution: The Adapter converts AC voltage to a low DC output.

  • Page 14: Button Functions

    OMPUTER NSTRUCTION OMPUTER NSTRUCTION COMPUTER START UP ACTIVATION THE USER MAY PRESS ANY FUNCTION BUTTON OR START PEDALING TO ACTIVATE DISPLAY. NOTE: BIKE MUST HAVE THE AC ADAPTER PLUGGED INTO A WALL OUTLET IN ORDER TO OPERATE PROPERLY. CALENDAR & CLOCK DISPLAY WILL SHOW CURRENT TIME AND DATE SETTINGS. USE THE “UP” OR “DOWN”...

  • Page 15: Computer Operation

    OMPUTER PERATION OMPUTER NSTRUCTION OMPUTER NSTRUCTION DISPLAY FUNCTIONS / READINGS TIME COMPUTER DISPLAY WILL ACCUMULATE TOTAL TRAINING TIME IN 00:00 (MINUTES : SECONDS). COMPUTER WILL COUNT UP TO, OR DOWN FROM , A MAXIMUM READING OF 99:59. PRESET TARGET TRAINING TIME: WHEN PROMPTED IN THE PROGRAM MODE USE THE UP / DOWN BUTTONS TO ADJUST THE SETTING.
  • Page 16 ROGRAMMING OMPUTER ROGRAMMING OMPUTER ELECT RAINING ROGRAM AVAILABLE PROGRAM MODES AS LISTED BELOW ANUAL ROGRAM ARGET EART USTOM WILL APPEAR AS SCROLLING TEXT IN THE DISPLAY WINDOW ELECT ONE OF THE TRAINING PROGRAMS LISTED BELOW USING THE DOWN ENTER START / STOP BUTTONS RESS THE BUTTON TO LOCK IN THE DESIRED PROGRAM MODE...
  • Page 17 RAINING RAINING CHEDULE RAINING CHEDULE RESISTANCE TOTAL TOTAL TOTAL HEART FITNESS AVERAGE DATE LEVEL TIME DISTANCE CALORIE RATE LEVEL SPEED / RPM...
  • Page 18 RAINING RAINING CHEDULE RAINING CHEDULE RESISTANCE TOTAL TOTAL TOTAL HEART FITNESS AVERAGE DATE LEVEL TIME DISTANCE CALORIE RATE LEVEL SPEED / RPM...
  • Page 19 RAINING RAINING CHEDULE RAINING CHEDULE RESISTANCE TOTAL TOTAL TOTAL HEART FITNESS AVERAGE DATE LEVEL TIME DISTANCE CALORIE RATE LEVEL SPEED / RPM...

  • Page 20: Troubleshooting

    ROUBLESHOOTING ROUBLESHOOTING PROBLEM DESCRIPTION SUGGESTED SOLUTION 1. NO DISPLAY 1.1 CHECK AC ADAPTER FOR PROPER VOLTAGE OUTPUT (9-12 VDC). INSPECT PLUG-IN RECEPTACLE ON THE FRONT OF THE UNIT FOR DAMAGE. CHECK CABLE CONNECTIONS: MAKE SURE CONNECTIONS ARE SECURE AND IN THE CORRECT ORIENTATION. CHECK CABLE ASSEMBLIES FOR DAMAGE: PINCH POINTS &...

  • Page 21: Preventative Maintenance

    REVENTATIVE AINTENANCE QUIPMENT AINTENANCE QUIPMENT AINTENANCE ♦ Use a dampened soft cloth to wipe equipment free of perspiration after each use. Avoid getting excessive moisture on computer or electronic components. Do not use abrasive cleaners or petroleum-based solvents to clean equipment. ♦...

  • Page 22: Product Registration

    General Terms & Conditions Exclusive Remedies Service Procedure Coverage Periods Product Registration Exclusions & Limitations Product Information Model:_______________________ Purchase Date:_____________ Serial Number:___________________________________________ Contact Information:...
  • Page 23 Thank you for purchasing a Star Trac Health & Fitness Inc., product. Our products are designed and manufactured to the highest quality standards. We are committed to our customers satisfaction and we will do everything we can under the con- ditions of your product warranty to keep you secure in your product purchase.
  • Page 24 & F & F & F EALTH EALTH ITNESS ITNESS EALTH ITNESS 1844 N 1844 N 1844 N ELSON UITE ELSON ELSON UITE UITE 80501 80501 80501 ONGMONT ONGMONT OLORADO OLORADO ONGMONT OLORADO www.ironmanfitness.com...