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Disassembly / Reassembly
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Camshaft gear
Remove nut 1 and washer 2. Then remove camshaft gear 3.
The cylindrical type of coupling makes gear removal easier since no
puller is required.
Tighten nut 1 at 25 Nm.
See Page 42 for timing.
Oil pump gear
Remove nut 1 and washer 2. Then remove oil pump gear using a pul-
ler with two M 8x1,25 bolts (length: 60 mm).
Tighten the nut at 35 Nm.
Timing gear
The timing gear can be easily pulled out thanks to the cylindrical type
of coupling.
However, if resistance is felt use a bearing puller.
Main bearing support, gear side
Remove crankshaft key and thrust bearing.
Loosen the three fixing bolts and remove the main bearing support on
gear side using two M 8x1,25 screws with fully threaded length of 60
mm.
Note: To avoid distortion it is not recommended to repiace the bea-
ring bushing.
Complete assemblies of bushing and support are available in
standard, 0,25 and 0,50 mm undersíze configurations as spare
parts.
When refitting tighten screws at 25 Nm.
KD Workshop Manual_cod. ED0053029350_1° ed_ rev. 00