Kohler KD477-2 Manuals

Kohler KD477-2 Manuals

Manuals and User Guides for Kohler KD477-2. We have 2 Kohler KD477-2 manuals available for free PDF download: Owner's Manual, Workshop Manual

Kohler KD477-2 Owner's Manual

Kohler KD477-2 Owner's Manual (120 pages)

Kohler Air-Cooled Diesel Engine Owner's Manual

Brand: Kohler | Category: Engine | Size: 1 MB

Table of Contents

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Kohler KD477-2 Workshop Manual

Kohler KD477-2 Workshop Manual (48 pages)

Brand: Kohler | Category: Engine | Size: 1 MB

Table of Contents

Warranty Certificate

3
1 I - Trouble Shooting

7
- Possible Causes and Trouble Shooting
  
  7
2 Safety and Warning Decals - Safety Instructions

8
3 Model Number and Identification

10
- The Identification Plate Shown in the Figure Can be Found Directly on the Engine
  10
  - Approval Data
    10
4 Technical Data

11
5 Characteristics

12
- Characteristics Power, Torque and Specific Fuel Consumption Curves
  12
6 Overall Dimensions

13
7 Special Tools

14
8 Maintenance - Recommended Oil Type - Refilling

15
- Manutenance
  15
- Fuel
  15
- Recommended Oil
  16
- Acea Sequences
  16
9 Disassembly of the Engine

17
10 Checks and Overhaul

18
- Cylinder Heads
  18
- Valves - Guides - Seats
  18
- Valves and Springs
  20
- Rocker Arms
  20
- Cylinders
  20
- Piston Rings - Pistons - Piston Pins
  21
- Connecting Rods
  22
- Crankshaft
  23
- Checking Crankshaft Dimensions
  23
- Camshaft
  24
- Injection Cam Dimensions (Fig. 28)
  24
- Oil Seal Rings
  24
- Tappet Checking
  24
- Governor Lever and Spring
  25
- Oil Pump Checking
  25
- KD 477-2 Workshop Manual_Cod. ED0053029370_1° Ed_ Rev
  25
- 11 Injection Equipment
  
  26
  - Fuel Circuit
    26
  - Injection Pump
    26
  - Checking Injection Pump
    26
  - Injection Pump Setting
    26
  - Injection Pump Assembly
    27
  - Testing Air Tightness
    28
  - Injectors
    28
  - Injector Checking and Setting
    28
- 12 Electrical Equipment
  
  29
- 13 Engine Assembly
  
  32
  - Preparation of Crankcase
    32
  - Camshaft Preparation
    32
  - Crankshaft Preparation
    33
  - Upper Crankcase Preparation
    33
  - Timing Cover Assembly
    34
  - Fitting of Oil Seal Rings
    35
  - Oil Pump Assembly
    35
  - Feeding Pump Assembly
    36
  - Piston-Connection Rod Couplings
    36
  - Connecting Rod-Crankshaft Coupling
    36
  - Piston Ring Fitting
    37
  - Piston Ring Working Position
    37
  - Protective Cap Fitting
    37
  - Cylinder Mounting
    37
  - Cylinder Height Adjustement
    38
  - Checking Valve Head Face Depth
    38
  - Checking Injector Protrusion
    38
  - Fitting Cylinder Heads
    39
  - Valve Clearance
    39
  - Injection Pump Fitting
    40
  - Injection Pump Tie Rod Connection
    40
  - Checking T.D.C
    40
  - Checking Start of Injection
    41
- 14 Engine Testing
  
  42
  - Speed Adjustment
    42
  - Checking Oil Pressure
    42
  - Checking for Oil Leaks
    42
  - Testing Engine on Brake
    43
  - Running-In Table
    43
- 15 Storage
  
  44
  - How to Prepare the Engine for Operation
    44
16 XVI - Quick Reference Charts

45
- Couplings
  45
- Adjustments
  45
- End Floats
  45
- Tightening Torques
  46
- Standard Screw Tightening Torques
  46
- KD 477-2 Workshop Manual_Cod. ED0053029370_1° Ed_ Rev
  46

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