Sign In
Upload
Manuals
Brands
Kohler Manuals
Engine
KDW 1603
Kohler KDW 1603 Manuals
Manuals and User Guides for Kohler KDW 1603. We have
3
Kohler KDW 1603 manuals available for free PDF download: Use And Maintenance Manual, Owner's Manual, Workshop Manual
Kohler KDW 1603 Workshop Manual (108 pages)
Brand:
Kohler
| Category:
Engine
| Size: 4.97 MB
Table of Contents
Table of Contents
5
1 Manufacturer and Motor Identification Data
10
The Identification Plate Shown In The Figure Can Be Found Directly On The Engine
10
Approval Data
10
Name Plate For Epa Rules Applied On Rocker-Arm Cap
11
Compilation Example
11
2 General Remarks and Safety Information
12
California Emission Control Warranty Statement
13
Your Warranty Rights And Obligations
13
Safety
14
Limited 3 Year Kohler Diesel Engine Warranty
15
General Service Manual Notes
15
Glossary And Terminology
15
Safety Regulations
16
General Safety During Operating Phases
17
Safety And Environmental Impact
17
3 Technical Information
18
Possible Causes And Trouble Shooting
18
Technical Data
21
Performance Diagrams
22
Overall Dimensions
25
4 Maintenance - Recommended Oil Type - Refilling
28
Routine Engine Maintenance
28
Ordinary Maintenance
28
Extraordinary Maintenance
28
Lubricant
29
Prescribed Lubricant
30
Coolant
31
Specifications Fuel
31
5 Regulations for Lifting the Engine
32
6 Disassembly/Reassembly
34
Recommendations For Disassembling And Assembling
34
Recommendations For Overhauls And Tuning
34
Oil-Bath Air Cleaner
35
Oil-Bath Air Cleaner Components
35
Dry Air Cleaner
35
Dry Air Components
36
Air Filter Clogging Indicator
36
Intake Manifold
37
Exhaust Manifold
37
"V" Belt
37
Cooling Fan
37
Driving Pulley (2A P.t.o.)
38
Tank
38
Flywheel
38
Rocker Arm Cover With Vent Into The Air
39
Workshop Manual KDW 1603_2204_2204/T _ Cod. ED0053029180 - 1° Ed_Rev
39
Rocker Arm Cover For Engines With Recirculating Vent
39
Rocker Arm Assemly
40
Cylinder Head
40
Valve Removal
40
Valve Spring - Check
41
Valve Spring - Check Under Load
41
Valve Material
41
Valve Guides And Cylinder Head
41
Valve Guide Insertion, After Driving
42
Oil Seal In The Valves Guides, (Intake And Exhaust)
42
Valve Seats And Bore
43
Valve Recess And Sealing Surfaces
43
Precombustion Chamber
44
Hydraulic Tappet Valve Control
44
Hydraulic Diagram For Feeding The Tappets
44
Hydraulic Tappet Components
44
Hydraulic Tappet Operation
45
Injection Pump Follower
45
Cylinders
46
Cylinder Roughness
46
Piston
46
Piston Availability
46
Piston Weight
47
Piston Rings - End Gaps
47
Piston Rings - Clearance Between Grooves
47
Piston Rings - Fitting Sequence
47
Piston - Refitting
48
Piston Position And Clearance
48
Cylinder Head Gasket
48
Cylinder Head Tightening For Engines Without Hydraulic Tappets
49
Cylinder Head Tightening Steps
49
Assembling And Tightening The Cylinder Head On Engines With Hydraulic Tappets
49
Connecting Rod
50
Connecting Rod Weights
50
Connecting Rod And Piston Pin
50
Connecting Rod Alignment
51
Piston Cooling Sprayer
51
Connecting Rod/Piston Assemblies
51
Center Main Bearings
52
Main Bearing Caps Timing Side - Flywheel Side
52
Check Clearance Between Main Bearings And Journals
53
Thrust Bearing, Oversizes
54
Crankshaft End Play
54
Crankshaft Front And Rear Oil Seal
55
Crankshaft Timing Gear
55
Crankshaft Lubrication Ducts
55
Checking Main Journals And Crank Pins
56
Main Bearing And Connecting Rod Big Bearing Inside Diameter (MM)
56
Crankshaft For Engines With Dynamic Equalizer (Only Four-Cylinder Engines)
57
Dynamic Balancer (On Request) - Adjustment Of Clearance Between Teeth D And Ring Gear A
57
Front Cover (Before The Serial Number 7366305)
58
Front Cover (After The Serial Number 7366306)
58
Idler Gear And Hub
58
Speed Governor
59
Dimensions For Injection Pump Delivery Control Yoke Adjustement
59
Camshaft Gear - Speed Governor Counter Weights
60
Speed Governor Counter Springs
60
Frame With Idling Speed Governor Spring
60
Summary Tables Of The Governor Equipment According To The Speed Variation
61
Spring For Extra Fuel Supply At Starting
61
Camshaft
61
Camshaft Removal
61
Checking Camshaft Bushing Internal Diameter
62
Camshaft Journals And Bushings In Model Kdw 1603
62
Camshaft Journals And Bushings In Models Kdw 2204-2204/T
62
Workshop Manual KDW 1603_2204_2204/T _ Cod. ED0053029180 - 1° Ed_Rev. 00
62
Camshaft Bushing Replacement
62
Intake, Exhaust And Injection Cam Height For Engine With Hydraulic Tappets
63
Camshaft Timing
64
Valve Timing Without Considering Timing Marks
64
Valve Timing Check
64
Engines With Hydraulic Tappets
65
Camshaft End Play
66
Hydraulic Pump P.t.o
66
Gr 1 And Gr 2 Hydraulic Pump 3Rd P.t.o
66
7 Turbocharger
68
Turbocharger Components
68
Turbocharger Testing
68
Checking Actuator Setting - "Waste Gate" Valve Control Rod Stroke Adjustment
69
8 Lubrication System
70
Oil Pump
71
Oil Pump Rotor Clearance
71
Oil Pressure Adjusting Valve
71
Oil Filter Cartridge
71
Oil Pressure Check
72
Oil Pressure Curve For KDW 1603
72
Oil Pressure Curve For KDW 2204
72
Oil Pressure Curve For KDW 2204/T
72
9 Cooling System
74
Expansion Tank And Cap
75
Checking For Cooling System Leaks
75
Coolant Circulating Pump
75
Thermostat
75
10 Fuel System
76
Fuel Filter
77
Fuel Feeding Pump
77
Fuel Feeding Pump Drive Rod Protrusion
77
Electric Fuel Pump (24V)
78
Injection Pump
78
Injection Pump Disassembly
78
How To Reassemble Injection Pump Components
79
Injection Pump Non-Return Valve
79
Injection Pump Control Rod
79
How To Remove Injection Pump Feeding Tubes
79
How To Reassemble Injection Pump Feeding Tubes
80
Instrument For Equalizing Injection Pump Delivery - Part No. 7104-1460-090
80
Injection Pump Delivery Equalization
80
Test Data Of Injection Pump
81
Injection Pump P. No. 6590-249 - Plunger And Barrel Assembly
81
Checking Injection Pump Delivery
81
Checking Low Pressure Injection Timing For Engines With Hydraulic Tappets
82
Checking Low Pressure Injection Timing For Engines With Mechanical Tappets
83
Injection Timing Correction By Changing The Pad Thickness
83
Injector (Pin Type)
84
Injector Setting
84
11 Electric System
86
Wiring Diagram With Alternator 12V 45A / 65A / 80A
86
Recommended Batteries
87
Alternator Type Marelli AA 125 R 14V 45A
88
Characteristic Curves For Alternator Type Marelli Aa 125 R 14V 45A
88
Characteristic Voltage Curve For Regulator Type Rtt 119 Ac
88
Alternator Type Marelli AA 125 R 14V 65A
89
Characteristic Curves For Alternator Type Marelli Aa 125 R 14V 65A
89
Characteristic Voltage Curve For Regulator Type Rtt 119 Ac
89
Alternator Type Iskra, Aak3139 14V 80A
90
Characteristic Curves For Alternator Type Iskra, AAK3139 14V 80A
90
Characteristic Voltage Curve For Regulator Type Aer 1528
90
Starting Motor 12V
91
Characteristic Curves For Starting Motor Type Bosch Ev 12V 2.2 Kw
91
Wiring Diagram 24V With Alternator 35A
92
Recommended Batteries
93
Alternator Type Iskra, Type AAK3570 28V 35A (for 24 V Outfits)
94
Characteristic Curves For Alternator Type Aak3570 28V 35A (For 24 V Outfits)
94
Characteristic Voltage Curve For Regulator Type Aer 1528
94
Starting Motor 24V
95
Characteristic Curves For Starting Motor Iskra Type Aze 4598 24V 3 Kw
95
Spacer Flange For Starter Motor
95
Connection Diagram For Preheating Control Unit
96
Glow Plug Controller Relay With Coolant Temperature Sensor
96
Pre-Heating Glow Plug
96
Temperature Sensor (Thermistor)
97
Coolant High Temperature Lamp Switch
97
Thermistor For Electric Thermometer
98
Thermistor for Preheating Water Temperature Thermal Contact for Water Temperature Indicator Light
98
12 Settings
100
Idling Speed Setting In No-Load Conditions (Standard)
100
Full Speed Setting In No-Load Conditions (Standard)
100
Standard Injection Pump Delivery Setting Without Torque Dynamometer
100
Injection Pump Delivery Limiting And Torque Adjusting Device
100
Fuel Limiting Device (Fig. 208-209)
101
Fuel Limiting Device Adjustment (Fig208-209)
101
Stop Setting
101
Application Diagram For Tampering System Adjustment Screw And Torque Gearing Device For Epa-Approved Engines
101
13 Engine Storage
103
Protective Treatment
103
Preparing The Engine For Operation After Protective Treatment
103
14 Torque Specifications and Use of Sealant
104
Main Torque Specifications
104
Table Of Tightening Torques For Standard Screws (Coarse Thread)
105
Table Of Tightening Torques For Standard Screws (Fine Thread)
105
15 Special Tools
106
Workshop Manual KDW 1603_2204_2204/T _ Cod. ED0053029180 - 1° Ed_Rev
107
Advertisement
Kohler KDW 1603 Use And Maintenance Manual (176 pages)
Brand:
Kohler
| Category:
Engine
| Size: 8.01 MB
Table of Contents
Table of Contents
6
Preface
12
Premessa
13
Preface
14
Einleitung
15
Premisa
16
Preâmbulo
17
UM KDW 1603_2204_2204T_ Cod. ED0053031150 - 1° Ed_Rev
18
Manutencion Ordinaria/Extraordinaria. Manuntenação Normal/Especial
19
Safety Regulations - Norme DI Sicurezza Normes de Sécurité - Sicherheitsvorschriften Normas de Seguridad - Normas de Segurança
25
Safety Instructions
26
Safety Regulations - Norme DI Sicurezza
27
Safety Regulations - Norme DI Sicurezza
28
Safety Regulations - Norme DI Sicurezza
29
Safety Regulations - Norme DI Sicurezza
30
Istruzioni Per la Sicurezza
30
Safety Regulations - Norme DI Sicurezza
31
Safety Regulations - Norme DI Sicurezza
32
Safety Regulations - Norme DI Sicurezza
33
Safety Regulations - Norme DI Sicurezza
34
Instructions Pour la Sécurité
34
Safety Regulations - Norme DI Sicurezza
35
Safety Regulations - Norme DI Sicurezza
36
Safety Regulations - Norme DI Sicurezza
37
Safety Regulations - Norme DI Sicurezza
38
Sicherheitsvorschriften
38
Safety Regulations - Norme DI Sicurezza
39
Safety Regulations - Norme DI Sicurezza
40
Safety Regulations - Norme DI Sicurezza
41
Safety Regulations - Norme DI Sicurezza
42
Instrucciones de Seguridad
42
Safety Regulations - Norme DI Sicurezza
43
Safety Regulations - Norme DI Sicurezza
44
Safety Regulations - Norme DI Sicurezza
45
Safety Regulations - Norme DI Sicurezza
46
Intrucções de Segurança
46
Safety Regulations - Norme DI Sicurezza
47
Safety Regulations - Norme DI Sicurezza
48
Normas de Seguridad - Normas de Segurança
49
Legenda Dos Pictogramas sobre a Segurança
50
Safety Regulations - Norme DI Sicurezza
51
Do Motor
52
Engine Type - Identificazione Motore
53
Engine Type - Identificazione Motore Identification Moteur - Identifizierungsdaten Identificacion del Motor - Identificação Do Motor
54
Engine Type - Identificazione Motore
56
Engine Type - Identificazione Motore
57
Engine Type - Identificazione Motore
58
Identificacion del Motor - Identificação Do Motor
59
Characteristics - Caratteristiche - Caracteristiques Technische Daten - Caracteristicas - Caracteristicas
60
Overall Dimension - Dimensioni D'ingombro Mesures D'encombrement - Einbaumaße Dimensione Exteriores - Dimenções Exteriores
61
Dimensione Exteriores - Dimenções Exteriores
63
Oil Usage - Uso Dell'olio - Emploi de L'huile - Bedienung Schmieröle Utilisacion de Aceite - Utilização de Oleo
64
Prescribed Lubricant - Olio Prescritto - Huile Indiquèe Vorgesschriebene Schmieröle - Aceite Recomendado Óleo Recomendado
66
CHD Engines Oil Capacity - Capacità Olio Motori CHD Capacité Huile Moteurs CHD - Ölinhalt-CHD Motoren Capacidad Aceite Motores CHD - Capacidade de Oleo de Motores CHD
67
ACEA Regulations/Sequences - Norme/Sequenze ACEA Normes/ Sequences ACEA - Vorschriften/ Sequenzen ACEA Normas/Secuencias ACEA - Normas/Sequências ACEA
68
Secuencias API / MIL - Sequências API / MIL
69
Reabastecimiento Combustivel
70
Prescribed Lubricant
72
Ravitaillement Huile Moteur. - Öl-Aufüllen Suministración Aceite Motor. - Reabastecimento Óleo Motor
82
Reabastecimento Liquido de Esfriamento
84
Desaereación del Cicuito de Refrigeración Desgaseificação Do Circuito de Arrefecimento
87
Nach dem Anlassen - Despues del Arranque - Depois Do Aviamento
95
Stopping - Arresto - Arret - Abstellen - Paro - Parada
96
Wartung - Manutencion - Manuntenação
97
Maintenance - Manutenzione - Entretien
98
Refrigeración - Contrôle Nivel Liquido Esfriamento
106
Control de Los Tubos Combustibles - Controlo Dos Tubos Dos Combustíveis
107
Comprobar Tubo de Admisión. - Contròle Tubo de Aspiração
108
Remplacement Filtre À Huile - Ölfilter-Wechsel Sostitución Filtro Aceite - Substituição Filtro Óleo
111
Alternador - Contrôle Tensão Cincha Alternador
112
Refrigeración - Contrôle Manguitos Circuito de Esfriamento
114
Sostitución Correa Alternador - Substituição Cincha Alternador
116
Wartung - Manutencion - Manuntenação
124
Engine Storage
126
Interno
139
Interno
147
Kohler KDW 1603 Owner's Manual (148 pages)
Liquid-Cooled Diesel Engine
Brand:
Kohler
| Category:
Engine
| Size: 1.55 MB
Table of Contents
Table of Contents
2
Safety Precautions
6
Norme DI Sicurezza
8
Precautiones de Securite
10
Sicherheitsvorkehrungen
12
Precauciones de Seguridad
14
Precauções de Segurança
16
Summary of First Maintenance Operations - Indice Riassuntivo Delle Operazioni
19
Inhaltsverzeichnis der Ersten Wartungsarbeiten - Indice Compendioso de las
19
Manutenção
19
Preface
26
Premessa
27
Preface
28
Einleitung
29
Premisa
30
Preambulo
31
Caracteristicas - Características
32
Lubrication - Uso - Emploi - Bedienung - Utilisacion - Utilização
38
Classement - K - Òn
40
Normes
42
Fuel Warning - Rifornimento Combustibile - Ravitailement Combustible - Krafstoff Einfüllen - Suministración Combustible - Reabastecimiento Combustivel
50
Diesel Fuel
51
Fuel - Combustibile - Combustible - Kraftstoff - Combustible - Combustivel
51
Refueling - Rifornimento Combustibile - Ravitaillement Combustible - Kraftstoff Einfüllen - Suministración Combustible - Reabastecimiento Combustivel
57
Clean Radiator - Pulizia Interno Radiatore - Nettoyage Intérieur du Radiateur
92
Innenreinigung des Kühlers - - Limpieza del Interior del Radiador - Limpeza
92
Revision Parcial - Revisão Parcial
93
Complete Overhaul - Revisione Generale - Revision Générale
94
Generalüberholung - Revision General - Revisão General
94
Nach 10000 Stunden - Después de 10000 Horas - Depois 10000 Hora
94
Engine Storage
96
Conforme os Sintomas
102
Electrical System - C
114
Circuito Electrico - Circuito Eléctrico
115
Limited 3 Year Kohler Diesel Engine Warranty
122
Garantia Limitada de 3 Anos Kohler para Motor a Diesel
142
Advertisement
Advertisement
Related Products
Kohler KDW 702
Kohler KDW 1003
Kohler KDW 1404
Kohler KDW 2204
Kohler KDW 2204/T
Kohler KDW 502
Kohler KD625-3
Kohler KDI 3404 TCR
Kohler KD15 500
Kohler KD15 440
Kohler Categories
Plumbing Product
Bathroom Fixtures
Bathtubs
Toilets
Engine
More Kohler Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL