Kohler KD 626/3 Manuals

Manuals and User Guides for Kohler KD 626/3. We have 1 Kohler KD 626/3 manual available for free PDF download: Workshop Manual

Kohler KD 626/3 Workshop Manual

Kohler KD 626/3 Workshop Manual (106 pages)

air cooled, direct injection

Brand: Kohler | Category: Engine | Size: 3 MB

Table of Contents

Table of Contents
3
Chapter Index

6
- California Emission Control Warranty Statement
  6
- Your Warranty Rights and Obligations
  6
General Remarks and Safety Information

7
Technical Information

10
Maintenance - Prescribed Lubricant - Refilling

17
- Routine Engine Maintenance
  17
- Extraordinary Maintenance
  17
- Ordinary Maintenance
  17
- Lubricant
  18
- Prescribed Lubricant
  19
- Fuel Specifications
  20
Disassembly/Reassembly

22
- Recommendations for Disassembling and Assembling
  22
- Recommendations for Overhauls and Tuning
  22
- Oil-Bath Air Cleaner
  23
- Oil-Bath Air Cleaner Components
  23
- Exhaust Manifold
  23
- Intake Manifold
  24
- Blower Belt Alternator
  24
- Belt Tension Adjustment
  24
- Half-Pulley - Reassembly
  24
- Blower Belt Alternator - Reassembly
  25
- Tension Check
  25
- Air Shroud and Baffles - Disassembly
  25
- Blower Assembly
  25
- Blower Assembly Components with 14 a Alternator
  26
- Blower Assembly Components with 21 a Alternator
  26
- Blower Control Pulley - Disassembly
  26
- Crankshaft Pulley
  27
- Blower Control Pulley Diameter
  27
- Timing Cover
  27
- Tank
  28
- Flywheel
  28
- Valve / Rocker Arm Clearance
  28
- Compression Release (Optional)
  29
- Rocker Arm Assembly
  29
- Disassembling Size P Injector
  29
- Injector Protrusion
  31
- Cylinder Head
  31
- Valves
  31
- Valve Stem Sealing Rings - Reassembly
  32
- Valve Springs
  32
- Valve Material
  32
- Valve Guides and Cylinder Head Housings
  32
- Valve Guide Insertion
  33
- Dimensions and Clearance between Guides and Valves
  33
- Valve Seats and Housings
  33
- Valve Seat Lapping
  33
- Pushrod Tube Spring Fitting
  34
- Cylinder
  34
- Checks and Cyiinder Roughness
  34
- Piston
  34
- Piston Weight
  35
- Metal Snap Rings - End Gaps
  35
- Metal Snap Rings - Piston Grooves
  35
- Metal Snap Rings - Fitting Sequence
  35
- Piston - Refitting
  36
- Piston Clearance
  36
- Connecting Rod
  36
- Connecting Rod Small End Bearing and Pin
  37
- Connecting Rod Alignment
  37
- Connecting Rod Weight
  37
- Connecting Rod Big End Bearing
  37
- Camshaft Gear
  38
- Oil Pump Gear
  38
- Timing Gear
  38
- Main Bearing Support, Gear Side
  38
- Main Bearing Support, Flywheel Side
  39
- Crankshaft
  39
- Center Main Bearing Support, Locating Bolts
  39
- Crankshaft Removal
  39
- Crankshaft Center Main Bearing Supports
  39
- Crankshaft Lubrication Ducts
  40
- Crankshaft Journal Radius
  40
- Checking Main Journals and Crank Pins
  40
- Main Journal and Crank Pin Diameter
  40
- Diameter of Main Bearings
  41
- Main Bearing and Connecting Rod Big End Bearing Inside Diameter
  41
- Clearance between Main Journals/Crank Pins and Connecting Rod Bearings
  41
- Main Bearing Supports
  41
- Main Bearing Housings
  42
- Crankshaft End Play
  42
- Camshaft
  42
- Camshaft Removal
  42
- How to Measure Camshaft Bearing and Journal Inside Diameter
  42
- Dimensions of Camshaft Journals and Housings
  43
- Checking Intake/Exhaust Cam Height
  43
- Intake/Exhaust Cam Height
  43
- Camshaft End Play
  43
- Camshaft Timing
  44
- Valve Timing Without Considering Timing Marks
  44
- Valve Timing Check
  44
- Hydraulic Pump P.t.o. Group 1
  46
- Hydraulic Pump 3Rd P.t.o., Group 2
  46
- Hydraulic Pump 4Th P.t.o., Group 1
  46
- Use of 3Rd and 4Th P.t.o
  46
- Mechanical Speed Governor
  47
- Mechanical Speed Governor Components (Standard)
  47
- Mechanical Speed Governor Operation (Standard)
  47
- Mechanical Speed Governor Components for Special Generating Sets
  48
- Mechanical Speed Governor Setting
  48
- Spring for Extra Fuel Supply at Starting
  48
- KD Workshop Manual_Cod. ED0053029350_1° Ed_ Rev
  48
Lubrication System

49
- Oil Pump
  50
- Oil Pressure Relief Valve
  50
- Oil Filter Cartridge
  50
- Oil Pressure Check
  50
- Oil Pressure Curve at Idling Speed
  51
- Oil Pressure Curve at Full Speed
  51
Fuel System

52
Electric System

62
Settings

68
- Injection Pump Delivery Setting
  68
- Stop Setting
  68
Appendix For Engine with Advance Variator

71
Advance Variator Operating Principle

72
- Injection Timing Device Operation
  72
Disassembly/Reassembly

74
Storage

100
Main Torque Specifications and Use of Sealants

102
Special Tools

105
- KD Workshop Manual_Cod. ED0053029350_1° Ed_ Rev
  105

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