Table Of Contents - Kohler KD 477-2 Workshop Manual

INDEX
INDEX
WARRANTY CERTIFICATE ..................................................................................................................................... 3
Limited 3 year kohler ® diesel engine warranty .................................................................................................................. 3
California emission control warranty statement ................................................................................................................. 3
Your warranty rights and obligations .................................................................................................................................. 3
I - TROUBLE SHOOTING ......................................................................................................................................... 7
Possible causes and trouble shooting ............................................................................................................................... 7
II - SAFETY AND WARNING DECALS - SAFETY INSTRUCTIONS ....................................................................... 8
Safety regulations ............................................................................................................................................................... 8
General safety during operating phases ............................................................................................................................ 9
Safety and environmental impact ...................................................................................................................................... 9
III - MODEL NUMBER AND IDENTIFICATION ...................................................................................................... 10
The identification plate shown in the figure can be found directly on the engine. .............................................................10
Approval data .....................................................................................................................................................................10
IV - TECHNICAL DATA .......................................................................................................................................... 11
V - CHARACTERISTICS ......................................................................................................................................... 12
Characteristics power, torque and specific fuel consumption curves ...............................................................................12
VI - OVERALL DIMENSIONS ................................................................................................................................. 13
VII - SPECIAL TOOLS ............................................................................................................................................. 14
VIII - MAINTENANCE - RECOMMENDED OIL TYPE - REFILLING ..................................................................... 15
Manutenance .....................................................................................................................................................................15
Fuel ....................................................................................................................................................................................15
Recommended oil ..............................................................................................................................................................16
Acea sequences ................................................................................................................................................................16
IX - DISASSEMBLY OF THE ENGINE .................................................................................................................... 17
Disassembly and reassembly ............................................................................................................................................17
Flywheel extraction ............................................................................................................................................................17
Crankshaft gear extraction ................................................................................................................................................17
Camshaft gear extraction ..................................................................................................................................................17
Oil pressure register valve extraction ................................................................................................................................17
X - CHECKS AND OVERHAUL ............................................................................................................................... 18
Cylinder heads ...................................................................................................................................................................18
Valves - Guides - Seats .....................................................................................................................................................18
Valves and springs ............................................................................................................................................................ 20
Rocker arms ...................................................................................................................................................................... 20
Cylinders ........................................................................................................................................................................... 20
Piston rings - Pistons - Piston pins ....................................................................................................................................21
Connecting rods ................................................................................................................................................................ 22
Crankshaft ......................................................................................................................................................................... 23
Checking crankshaft dimensions ...................................................................................................................................... 23
Camshaft ........................................................................................................................................................................... 24
Injection cam dimensions (fig. 28) .................................................................................................................................... 24
Oil seal rings ..................................................................................................................................................................... 24
Tappet checking ................................................................................................................................................................ 24
Governor lever and spring ................................................................................................................................................ 25
Oil pump checking ............................................................................................................................................................ 25
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