Kohler KD 477-2 Workshop Manual page 5

XI - INJECTION EQUIPMENT ................................................................................................................................. 26
Fuel circuit ......................................................................................................................................................................... 26
Injection pump .................................................................................................................................................................. 26
Checking injection pump .................................................................................................................................................. 26
Injection pump setting ....................................................................................................................................................... 26
Injection pump assembly .................................................................................................................................................. 27
Testing air tightness .......................................................................................................................................................... 28
Injectors ........................................................................................................................................................................... 28
Injector checking and setting ............................................................................................................................................ 28
XII - ELECTRICAL EQUIPMENT ............................................................................................................................ 29
Electric starting with motor and alternator for battery re-charging ................................................................................... 29
Circuit checking ................................................................................................................................................................ 29
Alternator checking (stator) ............................................................................................................................................... 30
Wire checking ................................................................................................................................................................... 30
Method of use ................................................................................................................................................................... 30
Diagram of electric starting wiring system with flywheel alternator .................................................................................31
Diagram of electric starting wiring system with external alternator . .................................................................................31
XIII - ENGINE ASSEMBLY ...................................................................................................................................... 32
Preparation of crankcase .................................................................................................................................................. 32
Camshaft preparation ....................................................................................................................................................... 32
Crankshaft preparation ..................................................................................................................................................... 33
Upper crankcase preparation ........................................................................................................................................... 33
Timing cover assembly ..................................................................................................................................................... 34
Fitting of oil seal rings ....................................................................................................................................................... 35
Oil pump assembly ........................................................................................................................................................... 35
Feeding pump assembly ................................................................................................................................................... 36
Piston-connection rod couplings ...................................................................................................................................... 36
Connecting rod-crankshaft coupling ................................................................................................................................ 36
Piston ring fitting ............................................................................................................................................................... 37
Piston ring working position .............................................................................................................................................. 37
Protective cap fitting ......................................................................................................................................................... 37
Cylinder mounting ............................................................................................................................................................. 37
Cylinder height adjustement ............................................................................................................................................. 38
Checking valve head face depth....................................................................................................................................... 38
Checking injector protrusion ............................................................................................................................................. 38
Fitting cylinder heads ........................................................................................................................................................ 39
Valve clearance ................................................................................................................................................................ 39
Injection pump fitting ......................................................................................................................................................... 40
Injection pump tie rod connection ..................................................................................................................................... 40
Checking T.D.C. ................................................................................................................................................................ 40
Checking start of injection .................................................................................................................................................41
XIV - ENGINE TESTING .......................................................................................................................................... 42
Speed adjustment ..............................................................................................................................................................42
Checking oil pressure ........................................................................................................................................................42
Checking for oil leaks .........................................................................................................................................................42
Testing engine on brake .................................................................................................................................................... 43
Running-in table ................................................................................................................................................................ 43
XV - STORAGE ....................................................................................................................................................... 44
Storage ............................................................................................................................................................................. 44
How to prepare the engine for operation .......................................................................................................................... 44
KD 477-2 Workshop Manual_cod. ED0053029370_1° ed_ rev. 00
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