Quadra-Fire COLBAY-INS Owner's Manual
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Quadra-Fire COLBAY-INS Owner's Manual

Quadra-Fire COLBAY-INS Owner's Manual

Installation and operation
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Model:
COLBAY-INS
• Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• DO NOT store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or the
gas supplier.
This appliance may be installed as an OEM installation in
manufactured home (USA only) or mobile home and must be
installed in accordance with the manufacturer's instructions
and the manufactured home construction and safety standard,
Title 24 CFR, Part 3280 or Standard for Installation in Mobile
Homes, CAN/CSA Z240MH, in Canada.
This appliance is only for use with the type(s) of gas indicated
on the rating plate.
R
NOTICE
DO NOT DISCARD THIS MANUAL
• Read, understand and follow
these instructions for safe
installation and operation.
Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10
Owner's Manual
• Leave this manual with
party responsible for use
and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
In the Commonwealth of Massachusetts installation must be
performed by a licensed plumber or gas fi tter.
A CO detector shall be installed in the room where the appliance
in installed.
Installation and service of this appliance should be
performed by qualifi ed personnel. Hearth & Home
Technologies suggests NFI certifi ed or factory trained
professionals, or technicians supervised by an NFI
certifi ed professional.
Installation and Operation
Portland
Tested and
O-T L
Listed by
Oregon USA
C
US
OMNI-Test Laboratories, Inc.
1

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Summary of Contents for Quadra-Fire COLBAY-INS

  • Page 1 Title 24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 2: Congratulations

    Your new Quadra-Fire gas fi replace will give you years of As the owner of a new fi replace, you’ll want to read and durable use and trouble-free enjoyment. Welcome to the carefully follow all of the instructions contained in this Quadra-Fire family of fi...

  • Page 3: Table Of Contents

     = Contains updated information. E. Fireplace Conversion Notice ..... . 18 Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 4: Limited Lifetime Warranty

    B. Limited Lifetime Warranty Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...
  • Page 5 B. Limited Lifetime Warranty (continued) Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 6: Listing And Code Approvals

    • A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 7: User Guide

    APPLIANCE INSTALLED IN EXISTING SOLID FUEL FIREPLACE DECORATIVE DOORS (NOT SHOWN) SECTION 2.D. FIXED GLASS ASSEMBLY (NOT SHOWN) SECTION 12.L. MANTEL HEARTH CLEAR SPACE SECTION 2.C.  Figure 2.1 General Operating Parts Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 8: Clear Space

    Hearth & Home Technologies. Unapproved doors or fronts may cause appliance to over- heat. For more information refer to the instructions supplied with your decorative door or front. IGNITER BUTTON Figure 2.3 Igniter Button Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 9: Standing Pilot Ignition

    1. Set the thermostat to lowest setting. 2. Turn off all electric power to the appliance if service is to be performed. 3. Push in gas control knob slightly and turn clockwise to "OFF" position. Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 10: After Appliance Is Lit

    This noise does not affect the operation or longevity of the appliance. Is it normal to see the pilot fl ame burn In a standing pilot system the pilot will always stay on. continually? Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 11: Maintenance And Service

    • Carefully set fi xed glass assembly in place on appliance. Hold glass in place with one hand and secure glass latches with the other hand. • Reinstall door or decorative front. Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 12: Maintenance Tasks-Service Technician

    Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided. • Remove all foreign objects. • Verify unobstructed air circulation. Figure 3.1 Standing Pilot Flame Patterns Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 13: Installer Guide

    MANTEL AND MANTEL LEG (SECTIONS 5 & 11) SURROUND (SECTION 12) HEARTH EXTENSION SECTION 5 & 11 GAS LINE (SECTION 9) ACCESS THROUGH EXISTING MASONRY OR WOODBURNING FIREPLACE Figure 4.1 Typical System Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 14: Design And Installation Considerations

    DO NOT use this appliance if any part has been under water. Call a qualifi ed technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water. Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 15: Fireplace Size Requirements

    MINIMUM FIREBOX OPENING Height: Width: Depth: Front Rear Front Rear Bottom Inches 13-1/2 Millimeters In addition to these dimensions, also reference Clearances and Mantel Projections (Section 5.B). Figure 5.1 Appliance Dimensions Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 16: Mantel And Wall Projections

    16 in. (406 mm) front floor protection required 0 in. to 1-1/2 in. (38 mm) below bottom of appliance. (1/2 in. of "k" = .84) No floor protection needed if 1-1/2 in. (38 mm) or greater from bottom of appliance. Figure 5.2 Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 17: Termination Locations

    Over 16/12 to 18/12 ..........7.0 Over 18/12 to 20/12 ..........7.5 Over 20/12 to 21/12 ..........8.0 * 3 foot minimum in snow regions Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 18: Installation Preparation

    WARNING! Risk of Fire! A hearth or hearth extension (if present) must comply with either of the following: • The solid fuel burning fireplace manufacturer’s specifi cation. • Local building codes required by authority having jurisdiction. • NFPA 211 Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 19: Installing Vent Pipe And Appliance

    ADAPTOR EXHAUST AIR VENT PIPE V=10 FT. (3 M) MINIMUM 40 FT. (12 M) MAXIMUM INSULATION INLET AIR VENT PIPE Note: Insulation is not included with the venting kit. Figure 8.1 Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 20: Placing, Securing And Leveling The Appliance

    Home Technologies surround may be used to cover inte- gral grills on solid fuel burning fi replaces. No other com- ponents such as shrouds, sheetmetal plates, etc., may be used to seal off vents. Figure 8.4 Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 21: Installing Adaptor And Termination Cap

    Remove 18 inch x 18 inch fl ashing on cap by removing 3 INLET AIR screws. Connect both the LINK-ZC-ADPB to Class A Pipe VENT PIPE and the termination cap to the LINK-ZC-ADPB with the self tapping screws provided. Figure 8.6 Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 22: Gas Information

    Using a 5/32 in. (4 mm) Allen wrench, remove the pilot injector and replace with an appropriate injector (#35 LP / #62 NG). Figure 9.1 Figure 9.4 Reinstall burner and secure with the two screws previ- ously removed. Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 23: Valve Regulator Replacement

    The installation is not proper and complete until the operation of the converted appliance is checked as specifi ed in the manufacturer’s instructions supplied with the kit. Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 24: Gas Pressure

    • If substituting for these components, please consult local codes for compliance. • In the CANADA: Reduce burner orifi ce 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility. Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 25: Electrical Information

    PILOT IGNITOR THERMOPILE THERMOCOUPLE ROCKER SWITCH / WALL THERMOSTAT / REMOTE PUSH BUTTON IGNITOR PILOT ADJUSTMENT CAP VARIABLE REGULATOR MANIFOLD PRESSURE INLET PRESSURE Figure 10.1 Standing Pilot Ignition Wiring Diagram Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 26: Blower Installation

    Disconnect wires from the snap disk on back of access cover. Figure 10.7 Installation is the reverse of removal. Figure 10.4 Lift blower off of studs and pull through opening. Figure 10.5 Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...
  • Page 27 F = 1/4 in. (6 mm) female spade M = 1/4 in. (6 mm) male spade RHEOSTAT SNAP DISC BLOWER Figure 10.8 Blower Wiring Diagram Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 28: Finishing

    16 in. (406 mm) front floor protection required 0 in. to 1-1/2 in. (38 mm) below bottom of appliance. (1/2 in. of "k" = .84) No floor protection needed if 1-1/2 in. (38 mm) or greater from bottom of appliance. Figure 11.1 Clearance to Combustibles Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 29: Appliance Setup

    Figure 12.4 Note: Use a soft cloth and a window cleaning solution to clean all fi ngerprint oils from the gold or nickel surface of crown PRIOR to lighting the appliance. Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 30: Grille Installation

    A notch will be needed in the trim piece for the cord restraint. Figure 12.6 Slide the appliance back until the panel is tight to the fi replace. Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 31: Ember Placement

    • Save the remaining ember materials for use during appliance servicing. The embers provided should be enough for 3 to 5 applications. Figure 12.9 Placement of Embers Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 32: Brick Installation

    BAFFLE BAFFLE BRICK CLIP BRICK CLIP REAR BRICK PANEL REAR BRICK PANEL Figure 12.14 Figure 12.11 Install right brick panel. BRICK CLIPS BRICK CLIPS Figure 12.15 Finished Brick Installation Figure 12.12 Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 33: Positioning The Logs

    Install left twig (#5) on pin in left log resting just under "S" Install cover for refractory supports on left and right sides. shaped log. Left side Right side Figure 12.18 Figure 12.22 Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 34: Air Shutter Adjustment

    The air shutter is located on the underside of the appliance, on the right side. The air shutter is secured with a wing nut. Loosen the wing nut but do not remove. Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 35: Fixed Glass Assembly

    Columbia Bay Insert. Follow the previous instructions to install the door crown and grille to the new Door Assembly. STATIONARY LATCHES STATIONARY LATCHES SPRING LOADED LATCHES SPRING LOADED LATCHES Figure 12.23 Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 36: Troubleshooting

    With the pilot in the ON position, disconnect the thermopile leads from the valve. Take a reading at the thermopile leads. The reading should be 350 millivolts minimum. Replace the thermopile if the read- ing is below the minimum. Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...
  • Page 37 Ensure that the glass is tightened properly on the unit, particularly on top corners. Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 38: Reference Materials

    Dimensions are actual appliance dimensions. Use for reference only. inches 25-7/8 10-7/8 8-5/16 21-1/2 Millimeters MINIMUM FIREBOX OPENING Height: Width: Depth: Front Rear Front Rear Bottom Inches 13-1/2 Millimeters Figure 14.1 Appliance Dimensions Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 39: Vent Kits Components

    FLEX3-30/2: Two 3 inch fl exible liners expands to 30 feet FLEX3-CNCT each. FLEX-CNCT: Connector kit - 3 inch liner to 3 inch liner, Figure 14.3 Direct Vent Flex Liner Accessory Kits one connector per kit. Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 40: Service Parts

    COLBAY-INS C. Service Parts Beginning Manufacturing Date: April 2003 Columbia Bay Insert Ending Manufacturing Date: ______ Log Set Assembly Part number list on following page. Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 41: Service Parts List

    Conversion Kit NG 844-8230 Conversion Kit LP LPK-MB Pilot Orifi ce NG 29476 Pilot Orifi ce LP 200-2630 Regulator NG 230-1570 Regulator LP 230-1520 Additional service part numbers appear on following page. Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...
  • Page 42 Burner Support, Front 16.13 Burner support, Rear 7002-127 Flex Assembly 24 in 2098-034 Orifi ce, NG .106 19837 Orifi ce, LP .063 17236 Additional service part numbers appear on following page. Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...
  • Page 43 Snap disc, Ceramic SRV230-0960 Switch, ON/Off Rocker 230-0730 Thermostat, Programmable 811-0520 Pre SN 0021652643 812-0910 Touch up Paint Post SN 0021652643 TUP-GBK-12 Wire Harness (For Blower) 455-7240 Wire Harness (For Main Burner) 462-0510 Quadra-Fire • COLBAY-INS • 7002-109 Rev. N • 8/10...

  • Page 44: Contact Information

    Quadra-Fire, a brand of Hearth & Home Technologies Inc. 7571 215 Street West, Lakeville, MN 55044 www.quadra-fi re.com Please contact your Quadra-Fire dealer with any questions or concerns. For the location of your nearest Quadra-Fire dealer, please visit www.quadra-fi re.com. - NOTES -...

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