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Graco Hydra-clean 1535 Instructions-Parts List Manual

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INSTRUCTIONS-PARTS LIST
This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
INSTRUCTIONS
HYDRA-CLEANt1535, 2030, 2540, 3040
Pressure Washers
Hydra-clean 1535 (Siphon Feed)
804560 Series B
1500 psi (10.2 MPa, 102 bar) Operating Pressure
1900 psi (13.1 MPa, 131 bar) Maximum Working Pressure
Hydra-clean 2030 (Siphon Feed)
804561 Series B
2000 psi (13.8 MPa, 138 bar) Operating Pressure
2400 psi (16.5 MPa, 165 bar) Maximum Working Pressure
Hydra-clean 2540 (Siphon Feed)
804562, Series B
2500 psi (17.2 MPa, 172 bar) Operating Pressure
2900 psi (20.0 MPa, 200 bar) Maximum Working Pressure
Hydra-clean 3040 (Siphon Feed)
804563, Series B
3000 psi (20.7 MPa, 207 bar) Operating Pressure
3400 psi (23.4 MPa, 234 bar) Maximum Working Pressure
GRACO INC. P.O. BOX 1441
Model 804562
MINNEAPOLIS, MN 55440–1441
http://www.graco.com
ECOPYRIGHT 1997 GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
308736
First choice when
quality counts.t
Rev. G
7010B

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Summary of Contents for Graco Hydra-clean 1535

  • Page 1 3000 psi (20.7 MPa, 207 bar) Operating Pressure 3400 psi (23.4 MPa, 234 bar) Maximum Working Pressure Model 804562 7010B GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441 http://www.graco.com ECOPYRIGHT 1997 GRACO INC. Graco Inc. is registered to I.S. EN ISO 9001...

  • Page 2: Table Of Contents

    This symbol alerts you to the possibility of damage to Parts List & Drawing or destruction of equipment if you do not follow instruc- Hydra-clean 1535, 2030 Pressure Washer ..tions. Hydra-clean 2040, 3040 Pressure Washer .
  • Page 3 Misuse of pressure washer or accessories may cause them to rupture and result in fluid injection, splashing in eyes or on skin, or other serious injury. D Do not alter or modify this equipment. Use only genuine Graco parts and accessories. D Do not exceed maximum working pressure of any component or accessory in system.

  • Page 4: Component Identification And Function

    Component Identification and Function 7011A 7010B Typical Installation – Pressure Washer Fig. 1 Engine 5.5 horsepower (models 1535 and 2030), 9 horsepower (model 2540), 11 horsepower (model 3040), operates pump assembly Pump Assembly Pressurizes fluid to be sprayed through spray gun Inlet Screen Screens out debris and other material between source and siphon tube fluid filter...

  • Page 5: Installation

    Installation Check for Shipping Damage Water Supply Check unit for any damage that may have occurred in CAUTION shipping. Notify carrier immediately if there is any dam- age. Do not exceed 160_F (70_C) inlet water tempera- Set Up ture. Connect high pressure hose (K) between pump outlet and gun inlet.

  • Page 6: Operation

    Operation Pressure Relief Procedure Startup WARNING Always use start–up procedure to ensure that unit is started safely and properly. INJECTION HAZARD System pressure must be manually 1. Check oil level: relieved to prevent system from starting or spraying accidentally. Fluid under high pressure can be injected through skin and cause NOTE: All units are equipped with a low-oil sensor that shuts engine off if oil level falls below a certain...
  • Page 7 Operation 4. Trigger gun until water sprays from tip indicating If engine is cold, completely close engine choke. that air is purged from system. Grasp starter rope, brace one foot on pressure washer chassis and pull rope rapidly and firmly. 5.
  • Page 8 Operation Trigger Safety Latch Chemical Injector Operation WARNING WARNING To reduce risk of serious bodily injury, including To reduce risk of serious bodily injury, including fluid injection, splashing in eyes or on skin, always fluid injection or splashing in eyes or onto skin, use engage trigger safety latch when spraying is extreme caution when changing spray tips.
  • Page 9 Operation Installing and Changing Spray Tips 4. Point spray tip (A) away from hands and body. Pull back quick coupler ring (B). Remove tip with fin- gers and hand to side of spray tip. Replace tip and WARNING push back ring. See Figure 3. To reduce risk of serious bodily injury, including 5.
  • Page 10 Operation Shutdown, Flushing and Storage WARNING NOTE: For easier flushing, use anti –freeze flush kit To reduce risk of serious bodily injury, including 802327. fluid injection, splashing in eyes or on skin or injury from moving parts, always follow Pressure Relief CAUTION Procedure on page 6 before proceeding.

  • Page 11: Troubleshooting

    Troubleshooting WARNING To reduce risk of serious injury, including fluid injection and splashing in eyes, or on skin, always follow Pres- sure Relief Procedure on page 6 before proceeding. Problem Cause Solution Engine will not start No gasoline in fuel tank or carburetor. Fill tank with gasoline, open fuel shut off valve.
  • Page 12 Troubleshooting Problem Cause Solution Frequent or prema- Scored, damaged or worn plungers. Install new plungers. See PUMP SERVICE, page 15. ture failure of pack- ings Abrasive material in fluid being pumped. Install proper filtration on pump inlet plumbing. Inlet water temperature too high. Check water temperature;...

  • Page 13: 804573 & 804578 Pump Service

    800573 & 804578 Pump Service 2. Carefully separate manifold from crankcase. WARNING NOTE: It may be necessary to tap manifold lightly To reduce risk of serious bodily injury, including with a soft mallet to loosen. fluid injection, splashing in eyes or on skin or injury from moving parts, always follow Pressure Relief CAUTION Procedure on page 6 before proceeding.
  • Page 14 800573 & 804578 Pump Service Servicing V-Packings 6. Lightly grease retaining screw and outer end of plunger. Place washer, o–ring, and backup ring NOTE: There are two types of packing kits: one around screw. Install nut through plunger. Torque includes packings only, the other includes to 11 ft–lb (15 NSm).

  • Page 15: 804565 & 804566 Pump Service

    804565 & 804566 Pump Service 2. Carefully separate manifold from crankcase. WARNING NOTE: It may be necessary to tap manifold lightly To reduce risk of serious bodily injury, including with a soft mallet to loosen. fluid injection, splashing in eyes or on skin or injury from moving parts, always follow Pressure Relief CAUTION Procedure on page 6 before proceeding.
  • Page 16 804565 & 804566 Pump Service Servicing V-Packings 6. Lightly grease retaining screw and outer end of plunger. Place washer, o–ring, and backup ring NOTE: There are two types of packing kits: one around screw. Install nut through plunger. Torque includes packings only, the other includes to 14.4 ft–lb (19.5 NSm).

  • Page 17: Accessories

    Accessories Water Sandblasting Kit 800120 Model 2540 use 805321, Model 3040 use 805317. Kit used for abrasive cleaning of stubborn dirt and paint. Abrasive spray tip not included in kit. Use Antifreeze Flush Kit 802327 abrasive spray tip as follows: Model 1535 use 805325, Kit used to flush systems with 50% anti-freeze solution Model 2030 use 805313,...

  • Page 18: Hydra-Clean 1535, 2030 Pressure Washer

    Hydra-Clean 1535, 2030 Pressure Washer – Parts Model 804560, Series B Model 804561, Series B 25,26,27,46,47 Apply sealant to threads Supplied with pump 7008B 308736...
  • Page 19 Hydra-Clean 1535, 2030 Pressure Washer – Parts USE ONLY GENUINE GRACO PARTS AND ACCESSORIES Models 804560, Series B and 804561, Series B Ref. Ref. Part No. Description Qty. Part No. Description Qty. 802264 ENGINE, 5.5 hp 32b 802863 SLEEVE 804510...

  • Page 20: Hydra-Clean 2040, 3040 Pressure Washer

    Hydra-Clean 2540, 3040 Pressure Washer – Parts Model 804562 Series B Model 804563 Series B 25,26,27,28,51 Apply sealant to threads Supplied with pump 7009B 308736...
  • Page 21 Hydra-Clean 2540, 3040 Pressure Washer – Parts USE ONLY GENUINE GRACO PARTS AND ACCESSORIES Models 804562, Series B and 804563, Series B Ref. Ref. Part No. Description Qty. Part No. Description Qty. 803900 ENGINE, 9 hp, model 2540 32a 801009...

  • Page 22: Pump Assembly Models 804573 And 804578

    Pump Assembly – Parts Models 800573 and 804578 30 31 05001 308736...
  • Page 23 Pump Assembly – Parts USE ONLY GENUINE GRACO PARTS AND ACCESSORIES Models 800573 and 804578 PART PART DESCRIPTION DESCRIPTION CRANKCASE 801659 DIPSTICK 801484 PLUG 802344 O-RING WASHER PROTECTOR PLUNGER KIT 83 SEAL, Oil 803918 O-RING PLUG 803919 RING, Back Up...

  • Page 24: Pump Assembly Model 804565 & 804566

    Pump Assembly – Parts USE ONLY GENUINE GRACO PARTS AND ACCESSORIES MODEL 804565 & 804566 REF PART REF PART DESCRIPTION DESCRIPTION HEAD, Pump WASHER 801651 SCREW 803919 RING, Anti-Extrusion 801652 WASHER 803918 O-RING KIT 123 O-RING 804415 PISTON KIT 123...
  • Page 25 Notes 308736...

  • Page 26: Warranty

    Graco distributor to the original purchaser for use. With the exception of any special extended or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

Hydra-clean 2030Hydra-clean 2540Hydra-clean 3040804560804561804562 ... Show all

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