Boss Hoss Cycles Year 2005 Owner's Manual page 33

WARNING
After proper tightening of axle, wheel-bearing endplay should be less than 0.002
inches. Improper performance of this installation may result in personal injury.
DISASSEMBLY (FIGURE 3-2)
1. Remove brake disc mounting bolts (13) using a T40 Torx bit tool. Remove brake
discs (1).
2. Remove tire from wheel.
CLEANING, INSPECTION AND REPAIR
1. Clean all parts in solvent and inspect for damage or wear.
2. Replace brake disc if it is warped, scored or worn beyond specifications. See
SPECIFICATIONS.
ASSEMBLY (FIGURE 3-2)
1. Install tire (14) on wheel (15).
2. Install brake discs (1) with disc mounting bolts (13) using T40 Torx bit tool.
CAUTION Removable thread locker must be applied to disc mounting bolt (13)
threads. Tighten each bolt, in a criss-cross pattern, to 15ft-lbs. of torque.
INSTALLATION (FIG. 3-1)
1. Place front wheel assembly (Fig. 3-2) between fork legs.
2. Apply anti seize over complete front axle then insert axle (8) from right side fork
through right side axle spacer (18) Fig.3-2, wheel assembly spacer (10), left side
axle spacer (11) Fig. 3-2 and thread into left fork leg.
3. Tighten front axle (8) to 50 ft-lbs. of torque.
4. Tighten pinch bolt (9) to 25 ft-lbs. of torque.
5. Reinstall brake calipers (16, 17). Align calipers with center of the brake disc.
Reinstall mounting bolts and lock washers (4). Tighten to 25 ft-lbs. of torque.
WARNING
After proper tightening of axle, wheel-bearing endplay should be below .004 inches.
Improper performance of this installation may result in personal injury.
WARNING
Lock washers may be damaged after initial use. Use new lock washers when
reinstalling brake calipers.
LOWERING CYCLE
When maintenance is complete, lower the cycle by reversing the REMOVAL steps 3
through 9 for a motorcycle or 10 and 11 for trikes.
© Copyright Boss Hoss Cycles, Inc. 2004. All Rights Reserved.
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