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MQ Power Whisperwatt DCA-300SSK Operation And Parts Manual

Whisperwatt series 60 hz generators
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OPERATION AND PARTS MANUAL
TM
WHISPERWATT
SERIES
MODELS:
DCA-300SSK
DCA-300SSK2
DCA-300SSK3
60 Hz GENERATORS
PARTS LIST NO. C2871300704
SERIAL NO. 3708297~
Revision #4 (03/27/06)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MQ Power Whisperwatt DCA-300SSK

  • Page 1 OPERATION AND PARTS MANUAL WHISPERWATT SERIES MODELS: DCA-300SSK DCA-300SSK2 DCA-300SSK3 60 Hz GENERATORS PARTS LIST NO. C2871300704 SERIAL NO. 3708297~ Revision #4 (03/27/06) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2 PAGE 2 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 3 © COPYRIGHT 2006, MULTIQUIP INC. MQ Power Inc, Ultra-Silent series, and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of thier respective owners and used with permission.

  • Page 4: Table Of Contents

    Engine Troubleshooting ..........58-59 Generator Troubleshooting ..........60 Engine Contoller Troubleshooting (MPEC) ...... 61 Explanation of Codes in Remarks Column ..... 62 Suggested Spare Parts ..........63 PAGE 4 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

  • Page 5: Here's How To Get Help

    Parts Department: POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 Toll-free nationwide — 800-427-1244 FAX: 310-632-2656 Toll-free FAX — 800-6-PARTS-7 E-MAIL: mqpower@multiquip.com (800/672-7877) INTERNET: www.mqpower.com DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 5...
  • Page 6 . l a e t i ) s r ( . l r h / l l u ( . l r h / l l u PAGE 6 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

  • Page 7: Dimensions (Top, Side And Front)

    . n i 8 9 . 8 , 1 3 0 . . n i 2 1 . 4 , 1 6 9 . 0 , 1 DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 7...
  • Page 8 DANGER - ELECTROCUTION HAZARDS During operation of this generator, there exists the possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even DEATH! PAGE 8 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 9 This generator, other property, or the surrounding environment NOTE could be damaged if you do not follow instructions. DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 9...

  • Page 10: Rules For Safe Operation

    Unauthorized equipment modification will void all warranties. ■ Whenever necessary, replace nameplate, operation and safety decals when they become difficult read. PAGE 10 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 11 ■ NEVER power cables or cords lay in wate r. ■ NEVER stand in water while AC power from the generator is being transfer to a load. DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 11...
  • Page 12 PAGE 12 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 13 ■ DOT Requirements include the following: Connect and test electric brake operation. Secure portable power cables in cable tray with tie wraps. DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 13...

  • Page 14: Generator Decals

    DCA-300SSK SERIES — GENERATOR DECALS The DCA-300SSK generator is equipped with a number of safety decals (Figures 2 & 3). These decals are provided for operator safety and maintenance information. The illustration below and on the preceding pages show the decals as they appear on the machine.

  • Page 15: Generator Decals

    DCA-300SSK SERIES — GENERATOR DECALS Figure 3. Generator Decals DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 15...

  • Page 16: Installation

    DCA-300SSK SERIES — INSTALLATION Figure 4. Typical Generator Grounding Application PAGE 16 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

  • Page 17: Installation

    NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment. DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 17...

  • Page 18: General Information

    The “ Control Box ” is provided with the following: functions and also allows the generator to operate in an Main Circuit Breaker 800 amps unattended mode. Over-Current Relay PAGE 18 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 19 DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 19...
  • Page 20 DCA-300SSK — GENERATOR CONTROL PANEL S/N 3701673 and Below S/N 3701674 and Above Figure 6. Generator Control Panel PAGE 20 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 21 11. Main Circuit Breaker – This three-pole, 800 amp main breaker is provided to protect the UVWO voltage output terminals from overload. DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 21...
  • Page 22 DCA-300SSK — ENGINE OPERATING PANEL S/N 3701673 and Below S/N 3701674 and Above Figure 7. Engine Operating Panels PAGE 22 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 23 ON when the air filter is clogged. If this lamp goes ON during normal operation of the generator, stop the engine and replace the air filter. DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 23...

  • Page 24: Output Terminal Panel Connections

    Terminal legs “O” and “Ground” NOTE are considered bonded grounds . Two (2) GFCI circuit breakers 120V@ 20 amps Eight (8) output terminal lugs Figure 8. Output Terminal Panel PAGE 24 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 25 (CS-6369) receptacles (Figure 10) provided on the output terminal panel. These receptacles can be accessed in any voltage change-over board position. Figure 10. 240/139 VAC Twist-Lock Auxiliary Receptacles DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 25...
  • Page 26 The entire load connected to the UVWO output terminal lugs, duplex and auxiliary receptacles must not exceed 264 kw in standby or 240 kw in prime output. Figure 12. Connecting Loads PAGE 26 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 27 . t f . t f . t f voltage by amperage by 1.732. t l u o r f t l o DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 27...
  • Page 28 There exist the possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even death ! r o t l i a t l o PAGE 28 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 29 W position to read the output on the selected leg. The ammeter and voltmeter NOTE gauges are only active when the UVWO terminals are in use. Figure 15. Voltage Change-Over Board 240V Configuration DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 29...
  • Page 30 1Ø-139V Connections decrease voltage output. Use voltage regulator adjustment knob whenever fine tuning of the output voltage is required PAGE 30 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 31 ALWAYS make sure that the 1Ø-277V Connections connections to the UVWO NOTE terminals are secure and tight. The possibility of arcing exists, that could cause a fire. DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 31...
  • Page 32 ) r e CAUTION - REFUELING THE GENERATOR ONLY properly trained personel who have read and understand this section should refill the fuel tank system. PAGE 32 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 33 The fuel in the trailer will be filtered and sent to the engine. ALWAYS fill trailer fuel tank (Figure 33) first. DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 33...
  • Page 34 (See Figure 35). Notice how the trailer filler tube level rises when the internal tank is filled. Figure 37. Fuel Expansion Figure 35. Filling Secondary Internal Fuel Tank PAGE 34 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 35 F - C ° F ° C ° F ° DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 35...
  • Page 36 2. Place a small amount of battery terminal treatment compound around both battery terminals. This will ensure a good connection and will help prevent corrosion around the battery terminals. PAGE 36 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 37 WARNING - STARTING THE GENERATOR NEVER! manually start the engine with the main , GFCI or auxiliary circuit breakers in the ON (closed) position. Figure 42. Engine Enclosure Doors DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 37...
  • Page 38 Figure 47 Engine Ignition Switch 11. Once the engine has started, let it run for 3-5 minutes, then turn the throttle handle control (Figure 46) to the “HIGH” position. PAGE 38 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 39 Under normal operating conditions this speed is approximately 1800 RPM’s. Figure 56. Ammeter (Load) 20. The generator will run until manually stopped or an abnormal condition occurs. Figure 54. Engine Tachometer Gauge DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 39...
  • Page 40 8. Continue operating the generator as outlined in steps 11 Lamp Button thru 20 in the “ Before Starting Section ” for Engine Operating Panel S/N 3701673 and below. Figure 59. Pre-Heat Button/ Lamp PAGE 40 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

  • Page 41: Maintenance

    When the MPEC Control Switch is placed in the AUTO position, NOTE the engine glow plugs will be warmed and the engine will start automatically. DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 41...
  • Page 42 This will allow the generator to operate normally. Remember the generator will not start if the emergency stop button is engaged. Figure 70. Emergency Stop Button PAGE 42 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 43 NOTE PAGE DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 43...

  • Page 44: Maintenance

    . y l c a l e t l i s r i . y l PAGE 44 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 45 6. After replacing the element, press the button of the dust indicator to return the red piston to its original position. DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 45...
  • Page 46 Always tighten to the correct 12. Remove the corrosion resistor (if equipped) and open angle. valve. 13. Supply water until it flows over the water filler. PAGE 46 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 47 1. Using a grease pump, grease the fan hub (1 place) and If the engine has not been started for more than one tension pulley (2 places). year, contact your Komatsu distributor to have engine overhauled. DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 47...
  • Page 48 Figure 73. Battery Charger/Jacket Water Heater Power Connections PAGE 48 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

  • Page 49: Trailer Maintenance

    16. Application - Indicates which units can be employed 7. Coupler - Type of hitch used on the trailer for towing. on a particular trailer. DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 49...
  • Page 50 . d i PAGE 50 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 51 SNUG FIT ONLY PARTS MUST ROTATE FREELY SPRING EYE BOLT LOCKING NUTS OR COTTER PINS ARE PROVIDED TO RETAIN NUT BOLT ASSEMBLY SHOULDER TYPE SHACKLE BOLT DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 51...
  • Page 52 Figure 76. Wheel Lug Nuts Tightening Sequence NEVER use an pneumatic air gun to tighten wheel lug nuts. NOTE Use a torque wrench to tighten lug nuts. PAGE 52 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

  • Page 53: Trailer Wiring Diagram

    DCA-300SSK — TRAILER-WIRING DIAGRAM Figure 77. Trailer/Towing Vehicle Wiring Diagram DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 53...

  • Page 54: Generator Wiring Diagram

    DCA-300SSK — GENERATOR WIRING DIAGRAM Figure 78. Generator Wiring Diagram PAGE 54 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

  • Page 55: Engine Wiring Diagram (S/N 3696506 And Below)

    DCA-300SSK— ENGINE WIRING DIAGRAM (S/N 3696506 AND BELOW) Figure 79. Engine Wiring Diagram (S/N 3696506 and Below) DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 55...

  • Page 56: Engine Wiring Diagram (S/N 3696507 To 3701673)

    DCA-300SSK — ENGINE WIRING DIAGRAM (S/N3696507 TO 3701673) Figure 80. Engine Wiring Diagram (S/N 3696507-3701673) PAGE 56 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

  • Page 57: Engine Wiring Diagram (S/N3701674 And Above)

    DCA-300SSK — ENGINE WIRING DIAGRAM (S/N 3701674 AND ABOVE) Figure 81. Engine Wiring Diagram (S/N 3701674 and Above) DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 57...

  • Page 58: Engine Troubleshooting

    PAGE 58 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 59 . e l , t e g i t i l y , t l . r e DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 59...

  • Page 60: Generator Troubleshooting

    PAGE 60 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 61 ) s ( c i t k c i t r i c i t k c i DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 61...

  • Page 62: Explanation Of Codes In Remarks Column

    A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. PAGE 62 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

  • Page 63: Suggested Spare Parts

    ............TERMINAL,QOU250B 50A ...... TO S/N 3706721 ABOVE Part number on this Suggested Spare Parts NOTE list may supercede/replace the P/N shown in the text pages of this book. DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 63...
  • Page 64 DCA-300SSK GENERATOR ASSY. GENERATOR ASSY. PAGE 64 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 65 0042610000 LOCK WASHER 0041210000 PLAIN WASHER 0017112045 HEX. HEAD BOLT C3154300104 COVER, BEARING C3154300004 GASKET, BEARING 0010106060 HEX. HEAD BOLT 0040006000 LOCK WASHER 0041206000 PLAIN WASHER DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 65...
  • Page 66 DCA-300SSK GENERATOR ASSY. GENERATOR ASSY. PAGE 66 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 67 COVER, FAN ........... 1 ..S/N3692209 AND ABOVE 0010106030 HEX. HEAD BOLT 0041206000 PLAIN WASHER 0600815000 NUT ..............1 ..S/N3692209 AND ABOVE 0605000012 RUBBER SUSPENSION 0030020000 HEX. NUT 0040020000 LOCK WASHER DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 67...
  • Page 68 DCA-300SSK CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 68 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

  • Page 69: Control Box Assembly

    EMERGENCY RELAY ........1 ....S/N 3696507 TO 3701673 ..................REPLACES 0602200446 0017106016 HEX. HEAD BOLT .......... 4 ....S/N 3696507 TO 3701673 0601824542 RELAY ............2 ....HH62SDC24V 0027103010 MACHINE SCREW ......... 4 DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 69...
  • Page 70 DCA-300SSK CONTROL BOX ASSY. CONTROL BOX ASSY. (CONT) PAGE 70 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 71 0017108020 HEX. HEAD BOLT 0017110025 HEX. HEAD BOLT 0601823861 ENGINE STOP UNIT, MSA9014 ....1 ..S/N3696507 TO 3701673 0027104015 MACHINE SCREW ........2 ..S/N3696507 TO 3701673 DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 71...
  • Page 72 DCA-300SSK CONTROL BOX ASSY. CONTROL BOX ASSY. (CONT) PAGE 72 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 73 RHEOSTAT, RA20A2SE5028 ..1 ....S/N 3701674 ABOVE C3262600004 BRACKET ........1 ....S/N 3701674 ABOVE 0017106015 HEX. HEAD BOLT ......2 ....S/N 3701674 ABOVE DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 73...

  • Page 74: Engine & Radiator Assy. (S/N 3697258 & Below )

    DCA-300SSK ENGINE & RADIATOR ASSY. (S/N 3697258 AND BELOW) ENGINE & RADIATOR ASSY. (S/N 3697258 AND BELOW) PAGE 74 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

  • Page 75: Engine & Radiator Assy. (S/N 3697258 & Below )

    C231710003 BRACKET, RESERVE TANK 0017108020 HEX. HEAD BOLT 0199601800 HOSE 0193601300 HOSE 0193600500 HOSE 0194100800 HOSE 0605515170 HOSE BAND C2327100003 BREATHER PIPE 0017108020 HEX. HEAD BOLT DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 75...
  • Page 76 DCA-300SSK ENGINE & RADIATOR ASSY. (UP TO S/N3697258) ENGINE & RADIATOR ASSY. (UP TO S/N3697258) PAGE 76 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 77 HOSE BAND C2358300103 CLAMPER ROD 0017110020 HEX. HEAD BOLT C2358300003 CLAMPER ROD 0017108020 HEX. HEAD BOLT 0010016030 HEX. HEAD BOLT 0040016000 LOCK WASHER 0041216000 PLAIN WASHER DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 77...
  • Page 78 DCA-300SSK ENGINE & RADIATOR ASSY. (S/N 3708270 TO 3708296) ENGINE & RADIATOR ASSY. (S/N3691259 TO S/N 3708296) PAGE 78 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 79 HOSE BAND C2358300103 CLAMPER ROD 0017110020 HEX. HEAD BOLT C2358300003 CLAMPER ROD 0017108020 HEX. HEAD BOLT 0010016030 HEX. HEAD BOLT 0040016000 LOCK WASHER 0041216000 PLAIN WASHER DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 79...

  • Page 80: Engine & Radiator Assy. (S/N 3708270 & Above)

    DCA-300SSK ENGINE & RADIATOR ASSY. (S/N 3708270 AND ABOVE) ENGINE & RADIATOR ASSY. (S/N 3708270 AND ABOVE) PAGE 80 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

  • Page 81: Engine & Radiator Assy. (S/N 3708270 & Above)

    HOSE BAND ............8 ..REPLACES 06020 14900 6152124490 HOSE BAND ............4 ..REPLACES 06020 14901 0802081003 TANK, RESERVE 0602010900 CAP, RESERVE TANK C2317100304 BRACKET, RESERVE TANK 02292 00550 CUSHION, RUBBER DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 81...
  • Page 82 DCA-300SSK ENGINE & RADIATOR ASSY. (S/N 3708270 AND ABOVE) ENGINE & RADIATOR ASSY. (S/N 3708270 AND ABOVE) PAGE 82 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 83 00171 10020 BOLT, HEX HEAD C23583 00003 ROD, CLAMPER 00171 08020 BOLT, HEX HEAD 00100 16030 BOLT, HEX HEAD 00400 16000 WASHER, SPRING 00412 16000 WASHER, PLAIN DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 83...
  • Page 84 DCA-300SSK ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. S/N3701674~ UP TO S/N3701673 PAGE 84 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 85 STOP BUTTON ........1 ..UP TO S/N3701673; REPLACES 0602104045 6008155390 STARTER SWITCH ......1 ..UP TO S/N3701673; REPLACES 0602100049 KEY, STARTER SWITCH ....1 ..UP TO S/N3701673; REPLACES 0602104045 DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 85...
  • Page 86 DCA-300SSK OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. UP TO S/N3691258 S/N3691259~ PAGE 86 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

  • Page 87: Output Terminal Assembly

    COVER, OUTPUT TERMINAL ......1 ..S/N 3708297 AND ABOVE 0019112045 HEX. HEAD BOLT 0042412000 PLAIN WASHER 0805009804 RUBBER WASHER 0805015604 RUBBER WASHER ......... 2 ..S/N 3708297 AND ABOVE DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 87...
  • Page 88 DCA-300SSK OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. UP TO S/N3691258 S/N3691259~ PAGE 88 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 89 GROMMET ............. 2 ..S/N3700674 AND ABOVE C2237101504 COVER ............1 ..S/N 3708297 AND ABOVE C2237400104 BRACKET 0017106020 BOLT, HEX HEAD ........... 2 ..S/N 3708297 AND ABOVE DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 89...
  • Page 90 DCA-300 SSK ACTUATOR ASSY. ACTUATOR ASSY. (S/N3701674~) PAGE 90 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 91 0602211091 0602180190 BALL JOINT 0602211092 HEX. NUT 0010106025 HEX. HEAD BOLT 0207006000 HEX. NUT 0041206000 PLAIN WASHER 0010106025 HEX.HEAD BOLT 0207006000 HEX. NUT 0041206000 PLAIN WASHER DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 91...
  • Page 92 DCA-300 SSK BATTERY ASSY. BATTERY ASSY. PAGE 92 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 93 BATTERY CABLE C2347600304 BATTERY CABLE C2347200004 EARTH CABLE 0010010030 HEX. HEAD BOLT 0030010000 HEX. NUT 0845040414 TERMINAL CAP + 0845041304 TERMINAL CAP - 0602220204 BATTERY SENSOR DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 93...
  • Page 94 DCA-300SSK MUFFLER ASSY. MUFFLER ASSY. PAGE 94 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 95 HEX. NUT 0040012000 LOCK WASHER 0041212000 PLAIN WASHER 0010112055 HEX. HEAD BOLT 0030012000 HEX. NUT 0040012000 LOCK WASHER 0041212000 PLAIN WASHER C2331300004 COVER 0017108020 HEX. HEAD BOLT DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 95...
  • Page 96 DCA-300SSK FUEL TANK ASSY. FUEL TANK ASSY. PAGE 96 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 97 SUCTION HOSE ..........1 ..FROM S/N 1337974 0191302240 RETURN HOSE ..........1 ..UP TO S/N 1337973 0191302800 RETURN HOSE ..........1 ..FROM S/N 1337974 0605515109 HOSE BAND DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 97...
  • Page 98 OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER: MQGR-GRAY MQGRN-GREEN MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 98 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 99 DUCT .............. 1 ..TO S/N 3708296 C2494300304 LINING ............1 ..TO S/N 3708296 0207008000 HEX. NUT C2444300104 PANEL C2494300104 LINING 0017108020 HEX. HEAD BOLT 0019208020 HEX. HEAD BOLT DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 99...
  • Page 100 OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER: MQGR-GRAY MQGRN-GREEN MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 100 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 101 SIDE DOOR ............ 1 ..TO S/N 3708296 C2494400404 LINING ............1 ..TO S/N 3708296 C2454000303 SIDE DOOR ............ 1 ..TO S/N 3708296 C2494400604 LINING ............1 ..TO S/N 3708296 DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 101...
  • Page 102 OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER: MQGR-GRAY MQGRN-GREEN MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 102 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 103 STOPPER 0021008025 MACHINE SCREW 0845031504 0600500090 EMBLEM 0021106016 MACHINE SCREW C2464500604 GUTTER ............2 ..S/N3707481 TO S/N3708296 C2464500704 GUTTER ............2 ..S/N3707481 TO S/N3708296 DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 103...
  • Page 104 OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER: MQGR-GRAY MQGRN-GREEN MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 104 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 105 C24442 00003 DOOR, REAR FRAME C24442 00103 DOOR, REAR FRAME 82251 47004 PLATE, WINDOW 00379 06000 NUT, HEX B91145 00104 POCKET, DOOR 02070 06000 NUT, HEX DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 105...
  • Page 106 OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER: MQGR-GRAY MQGRN-GREEN MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 106 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 107 C24944 05804 LINING C24543 02704 DUCT C24944 06104 LINING C24543 02704 DUCT C24944 06104 LINING C24543 02704 DUCT C24944 06104 LINING C24543 02704 DUCT C24944 06104 LINING DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 107...
  • Page 108 OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE PART NUMBER: MQGR-GRAY MQGRN-GREEN MQW-WHITE THE SERIAL NUMBER MAY BE REQUIRED. PAGE 108 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 109 00254 08025 SCREW, MACHINE 08450 31504 06005 00090 EMBLEM 00211 06016 SCREW, MACHINE C24645 00204 GUTTER 0019208020 HEX. HEAD BOLT C1425700004 RADIATOR PANEL 0019206015 HEX. HEAD BOLT DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 109...
  • Page 110 DCA-300SSK RUBBER SEAL ASSY. RUBBER SEAL ASSY. PAGE 110 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 111 RUBBER SEAL ..........2 ..S/N3691259 TO 3701673 0221200705 RUBBER SEAL ..........2 ..S/N3701674 AND ABOVE 0228801200 RUBBER SEAL 0228100120 RUBBER SEAL 0228100510 RUBBER SEAL DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 111...
  • Page 112 DCA-300SSK OIL PIPING ASSY. OIL PIPING ASSY. PAGE 112 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 113 HEX., HEAD BOLT 0017106025 HEX., HEAD BOLT 7522054204 BUSHING 0131506000 NIPPLE 0120006005 VALVE 3972027104 HOSE JOINT 0191600900 HOSE 0605515074 HOSE BAND 0193301200 HOSE 0605515004 HOSE BAND DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 113...

  • Page 114: Nameplate And Decals

    DCA-300SSK NAMEPLATE AND DECALS NAMEPLATE AND DECALS PAGE 114 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)

  • Page 115: Name Plate And Decals

    DECAL; RECEPT. & CIRCT. BREAKER B45100010 B9511100304 DECAL; WARNING B91110030 B9511100404 DECAL; WARNING B91110040 B9531100504 DECAL; WARNING B93110050 C0551000404 DECAL; 3-PHASE OUTPUT TERMINAL C05100040 C1551000404 DECAL; 240/139 VOLT C15100040 DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 115...
  • Page 116 DCA-300SSK NAMEPLATE AND DECALS NAMEPLATE AND DECALS PAGE 116 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 117 DECAL; WARNING ............ 1.... B90420000 FUEL TANK GROUP 1320620904 DECAL; DIESEL FUEL ..........1.... S-1756 6360620004 DECAL; FUEL DRAIN PLUG ........1.... S-1883 B9504500004 DECAL; WARNING ............ 1.... B90450000 DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 117...
  • Page 118 DCA-300SSK NAMEPLATE AND DECALS NAMEPLATE AND DECALS PAGE 118 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 119 C2561101204 STRIPE C2561101803 STRIPE C2561101503 STRIPE ..............1.... TO S/N 3708296 C2561102203 STRIPE ..............1.... S/N 3708297 AND ABOVE C2561101703 STRIPE ..............1.... TO S/N 3708296 DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 119...

  • Page 120: Terms And Condition Of Sale - Parts

    Rebates for price declines and added charges Multiquip’s designated receiving point. for price increases will not be made for stock on hand at the time of any price change. PAGE 120 — DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/27/06)
  • Page 121 NOTE PAGE DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 121...
  • Page 122 FAX: 310- 537-4259 TECHNICAL ASSISTANCE 800-478-1244 FAX: 310- 631-5032 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 Manufactured for Multiquip Inc. DENYO CO., LTD, JAPAN MULTIQUIP INC. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com...

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