MQ Power WHISPERWATT DCA-15SPX3 Parts And Operation Manual
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MQ Power WHISPERWATT DCA-15SPX3 Parts And Operation Manual

Mq power whisperwatt generator
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PARTS AND OPERATION MANUAL
Model DCA-15SPX3
WHISPERWATT
MQ POWER
GENERATOR
Revision #2 (09/03/01)
MULTIQUIP INC.
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
TM
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT:
800-835-2551
FAX: 310-638-8046
•
www:multiquip.com

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Summary of Contents for MQ Power WHISPERWATT DCA-15SPX3

  • Page 1 PARTS AND OPERATION MANUAL MQ POWER Model DCA-15SPX3 WHISPERWATT GENERATOR Revision #2 (09/03/01) MULTIQUIP INC. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT: 310-537-3700 800-421-1244 800-835-2551 FAX: 310-537-3927 FAX: 310-638-8046 • E-mail:mq@multiquip.com www:multiquip.com...

  • Page 2: Dca-15Spx3 Generator — Parts & Operation Manual — Rev. #2 (09/03/01)

    PAGE 2 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 3: Here's How To Get Help

    ARRANTY DEP TMENT TMENT ARRANTY DEP ARRANTY DEPAR ARTMENT TMENT TMENT 800/835-2551, or 310/537-3700 FAX: 310/698-8046 MAIN MAIN MAIN MAIN MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 3...

  • Page 4: Table Of Contents

    Battery Assembly ..........58-59 Muffler Assembly ..........60-61 Fuel Tank Assembly ........... 62-63 Enclosure Assembly ........... 64-67 Rubber Seals Assembly ........68-69 Operation and Safety Decal Locations ....70-71 PAGE 4 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 5: Parts Ordering Procedures

    10+ line items. Toll-free FAX: 800/6-PARTS-7 • 800-672-7877 *DISCOUNTS ARE SUBJECT TO CHANGE* Fax order discount and UPS special programs revised June 1, 1995 DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 5...

  • Page 6: Rules For Safe Operation

    An explosion or fire could result causing severe bodily harm or even death. I Topping-off to filler port is dangerous, as it tends to spill fuel. PAGE 6 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)
  • Page 7 Make sure power connecting cables are securely connected to the generator's output terminals, insufficient tightening of the terminal connections may cause damage to the generator and electrical shock. DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 7...
  • Page 8 7. In case the battery liquid (dilute sulfuric acid) comes in during transport. contact with your eyes, rinse eyes immediately with plenty of water, then contact the nearest doctor or hospital, and seek medical attention. PAGE 8 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)
  • Page 9 , down a drain or into any water source. doctor doctor doctor and fire department fire department fire department fire department . doctor doctor fire department DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 9...

  • Page 10: Towing

    I DO NOT transport generator with fuel in tank. I ALWAYS make sure the trailer is equipped with a "Safety Chain". Figure 1. DCA-15SPX3 and Towing Trailer PAGE 10 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 11: Trailer Safety Guidelines

    16. Application - Indicates which units can be employed maximum number of pounds the trailer can carry, in- on a particular trailer. cluding the fuel cell (empty). DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 11...
  • Page 12 " 6 " 7 " 4 " 4 " 2 " 3 " 8 " 3 " 8 " 3 " 4 " 6 " 4 " 6 PAGE 12 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)
  • Page 13 7 - ) " 3 X " " 7 6 - ) " 3 X " " 7 X " " 7 X " " 7 DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 13...
  • Page 14 CAUTION: Figure 2. Major Suspension Components NOTE ALWAYS wear safety glasses when removing or installing force fitted parts. Failure to comply may result in serious injury. PAGE 14 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)
  • Page 15 " 3 " 4 " 5 Figure 3. Wheel Lug Nuts Tightening Sequence " 6 NOTE NEVER use an pneumatic air gun to tighten wheel lug nuts. DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 15...
  • Page 16 DCA-15SPX3 —TRAILER WIRING DIAGRAM NOTE: LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT PAGE 16 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 17: Operation And Safety Decals

    Machine Safety Decals The DCA-15SPX3 generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the preceding pages show these decals as they appear on the machine.

  • Page 18: Operation And Safety Decals

    DCA-15SPX3 — OPERATION AND SAFETY DECALS Machine Safety Decals PAGE 18 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 19: Specifications

    . r h ) . r / l a . r h . 2 ( ) . r l l u t s i ) t e DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 19...

  • Page 20: General Information

    The basic controls and indicators for the DCA-15SPX3 generator are addressed on the following pages. PAGE 20 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 21: Major Components

    DCA-15SPX3 — MAJOR COMPONENTS Figure 4. DCA-15SPX3 Generator Major Components DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 21...

  • Page 22: Dimensions

    DCA-15SPX3 — DIMENSIONS Figure 5. Dimensions PAGE 22 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)
  • Page 23 NOTE PAGE DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 23...
  • Page 24 DCA-15SPX3 — CONTROL PANEL Figure 6. Control Panel PAGE 24 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)
  • Page 25 20 amps. 11. 120VAC Receptacle (GFCI)- Provides 120 VAC single phase output voltage, normally used for small power tools that do not exceed 20 amps. DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 25...

  • Page 26: Output Terminal Information

    Figure 7. GFCI Test Button 15 kW in prime output. Maximum Amps The generator will provide a maximum total amps of 62.5. Do not exceed the maximum allowed amperage! PAGE 26 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 27: Output Terminal Information

    DCA-15SPX3 — OUTPUT TERMINAL INFORMATION Figure 8. Receptacle Location on Generator Figure 9. Receptacle Details DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 27...
  • Page 28 Figure 11. Hard Wire Hookup for 120 Volt for 240 Volt NOTE When using plural single phase voltages, make sure to balance the load on each of the single phase legs. PAGE 28 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)
  • Page 29 NOTE PAGE DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 29...

  • Page 30: Installation

    DO NOT cover ventilation areas on the enclosure. Covering the ventilation grids will cause the engine to overheat. PAGE 30 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 31: Installation

    DCA-15SPX3 — INSTALLATION Figure 12. Typical Generator Grounding Application CAUTION : Always check local codes for proper grounding codes and laws. DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 31...

  • Page 32: Pre-Setup

    . t f . t f . t f . t f . t f . t f t l u o r f t l o PAGE 32 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)
  • Page 33 ° 4 ° 3 ° 0 ° 5 - ° 3 ° 5 ° 5 - ° 5 ° 5 1 - ( ) ° 5 DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 33...
  • Page 34 , the antifreez e mixing r atio m be less than 50%. be less than 50%. be less than 50%. be less than 50%. be less than 50%. PAGE 34 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)
  • Page 35 Tighten all hose clamps and check hoses for leaks. If any hose (fuel or oil) lines are defective replace them Figure 15. Battery Connections immediately. DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 35...

  • Page 36: Load Application

    (transfer) switch. Serious injury or death may result without this transfer switch. i t c c i r , s r r t c i v e i t a PAGE 36 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 37: Generator Start-Up Procedure

    G.F.C .C .C .C .C.I. .I. .I. .I. .I. circuit breakers (Figure 16) to the main main “OFF” position prior to starting the engine. CIRCUIT BREAKER CIRCUIT BREAKER MAIN GFCI RECEPTACLE Figure 16. Main and GFCI Circuit Breakers DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 37...

  • Page 38: Generator Start-Up Procedure

    5 minutes). Then turn the key to the right until the engine starts. Release the key to the 'run' mode (Figure 22). Figure 25. Ammeter (No Load) Figure 22. Ignition Switch (START) PAGE 38 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)
  • Page 39 Figure 27. Ammeter (Load) 13. The generator will run until manually stopped or an abnormal condition occurs. DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 39...

  • Page 40: Maintenance

    Securely fasten the fuel strainer cap so that fuel will not leak. Check the fuel strainer every 200 hours of operation or once a month. PAGE 40 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 41: Maintenance

    . y l c a l e t l i s r i . y l DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 41...

  • Page 42: Generator Wiring Diagram

    DCA-15SPX3 —GENERATOR WIRING DIAGRAM PAGE 42 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 43: Engine Wiring Diagram

    DCA-15SPX3 —ENGINE WIRING DIAGRAM DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 43...

  • Page 44: Troubleshooting (Engine)

    . e c g n i c s i e t c t c e n i r PAGE 44 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)
  • Page 45 . e l , t e g i t i l y , t l o i s e l z . r e DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 45...
  • Page 46 . y r t i u . r i r i f t i u i t c t i u r i f PAGE 46 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)
  • Page 47 NOTE PAGE DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 47...

  • Page 48: Explanation Of Code In Remarks Column

    The contents of this parts catalog are subject to change without notice. subject to change without notice. subject to change without notice. subject to change without notice. subject to change without notice. PAGE 48 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 49: Suggested Spare Parts

    3 ..7000043081 ......FUEL FILTER 1 ..1706372940 ......RADIATOR HOSE, UPPER 1 ..1546172851 ......RADIATOR HOSE, LOWER 1 ..1949883040 ......WATER TEMPERATURE SENDING UNIT DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 49...

  • Page 50: Generator

    DCA-15SPX3 — GENERATOR ASSY. GENERATOR ASSY. PAGE 50 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 51: Generator

    LOCK WASHER ........... 6 ..... REPLACES 0042510000 8401332004 COVER, FAN 0010106030 HEX. HEAD BOLT 952404470 PLAIN WASHER .......... 1 ..... REPLACES 0041206000 0605000006 RUBBER SUSPENSION 0207010000 HEX. NUT DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 51...

  • Page 52: Generator

    DCA-15SPX3 — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 52 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 53: Generator

    TIMER ............1 ..1569465992 0602202566 RELAY ............. 1 ..6888153542 0017105016 HEX. HEAD BOLT 0601806640 FUSE ............1 ..65A 0601842389 RESISTOR ..........1 ..8.2OHM 1/2W DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 53...

  • Page 54: Generator

    DCA-15SPX3 — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PAGE 54 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 55: Output Terminal Assembly

    RECEPTACLE ........1 ....CS6369 125/250V 50A 0027104016 MACHINE SCREW 0207004000 HEX. NUT 7672142003 SLIDE LEVER 0805012904 KNOB 7672144103 THROTTLE CABLE 3032143004 SPRING 8322145004 BRACKET 0017110015 HEX. HEAD BOLT DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 55...

  • Page 56: Generator

    DCA-15SPX3 — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 56 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 57: Generator

    0605515014 HOSE BAND 0802081403 RESERVE TANK 0802081104 CAP, RESERVE TANK 0017106035 HEX. HEAD BOLT 1559672711 HOSE ..........1 ..REPLACES 0602014173 7222016304 HOSE 0605515094 HOSE BAND DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 57...

  • Page 58: Generator

    DCA-15SPX3 — BATTERY ASSY. BATTERY ASSY. PAGE 58 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 59: Generator

    14 EARTH10SPX3 EARTH CABLE 15 0602220310 TERMINAL ASS’Y..1 ....NO.9P 16 0602220311 TERMINAL ASS’Y..1 ....NO.9N 17 0602220600 TERMINAL CAP ....1 ....7C7R DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 59...

  • Page 60: Generator

    DCA-15SPX3 — MUFFLER ASSY. MUFFLER ASSY. PAGE 60 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 61: Generator

    T007016420 GASKET ......... 1 ..REPLACES 0602320150 1502336004 GASKET 020108060 HEX NUT ........4 ..REPLACES 0207008000 011208035 HEX HEAD BOLT ......2 ..REPLACES 0017108035 DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 61...

  • Page 62: Fuel Tank Assembly

    DCA-15SPX3 — FUEL TANK ASSY. FUEL TANK ASSEMBLY PAGE 62 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 63: Fuel Tank Assembly

    SUCTION HOSE ......... 1..REPLACES 0605513117 0966140180 RETURN HOSE .......... 1..REPLACES 0605514026 1491142751 HOSE BAND ..........4..REPLACES 0605515070 1497142751 HOSE BAND ..........1..REPLACES 0605515072 1615511204 RUBBER SEAL DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 63...

  • Page 64: Enclosure Assembly

    DCA-15SPX3 — ENCLOSURE ASSY. ENCLOSURE ASSEMBLY PAGE 64 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 65: Enclosure Assembly

    5 -BLACK 1- ORANGE 6 -CATERPILLAR YELLOW 2- WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 65...

  • Page 66: Generator

    DCA-15SPX3 — ENCLOSURE ASSY. ENCLOSURE ASSEMBLY PAGE 66 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 67: Generator

    COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 67...

  • Page 68: Generator

    DCA-15SPX3 — ENCLOSURE (RUBBER SEALS) ASSY. ENCLOSURE (SEALS )ASSY. PAGE 68 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 69: Generator

    RUBBER SEAL 0229400895 RUBBER SEAL 0229200650 RUBBER SEAL 0220400650 RUBBER SEAL 0227600895 RUBBER SEAL 0229400265 RUBBER SEAL 0229400550 RUBBER SEAL 0229200580 RUBBER SEAL 0229200245 RUBBER SEAL DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 69...

  • Page 70: Generator

    DCA-15SPX3 — NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 70 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 71: Generator

    DECAL; WARNING 0820650604 DECAL; DANGER 8700625504 DECAL; FUSE BOX 7670633003 STRIPE 7670633104 STRIPE 7670633604 STRIPE 7670633704 STRIPE 7670633204 STRIPE 7670633504 STRIPE 7670633404 STRIPE 7670633304 STRIPE 7670633804 STRIPE DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 71...

  • Page 72: Generator

    KUBOTA V2203 - ENGINE — CRANKCASE ASSY. CRANKCASE ASSY. PAGE 72 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 73: Generator

    OIL PUMP ASSY. 1520635150 OIL PUMP GASKET 0105350650 BOLT 0451260060 SPRING WASHER 1920235660 OIL PUMP DRIVE GEAR 0571200410 FEATHER KEY 1522135682 FLANGE NUT 1584139010 OIL SWITCH DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 73...

  • Page 74: Generator

    KUBOTA V2203 - ENGINE — OIL PAN ASSY. OIL PAN ASSY. PAGE 74 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 75: Generator

    OIL PAN GASKET 1733391010 FLANGE BOLT 1522133750 PLUG 1510933660 GASKET 1595133750 DRAIN PLUG 0472400160 GASKET 1562832110 OIL FILTER 0112360816 BOLT 0481100160 O RING 1711136410 OIL GAUGE DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 75...

  • Page 76: Generator

    KUBOTA V2203 - ENGINE — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 76 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 77: Generator

    SEALING CAP 110# 1526196010 PLUG 120# 1732113580 INLET VALVE GUIDE 130# 1732113560 EXHAUST VALVE GUIDE 1901303450 CYLINDER HEAD BOLT 1907703310 CYLINDER HEAD GASKET 1949883040 THERMOSWITCH, ASSY. DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 77...

  • Page 78: Generator

    KUBOTA V2203 - ENGINE — GEAR CASE ASSY. GEAR CASE ASSY. PAGE 78 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 79: Generator

    1732132430 OIL FILTER CARTRIDGE 1585233140 OIL FILTER PLUG 0481150300 O RING 1718233110 OIL FILTER FLANGE 1547154550 BOOST BASE C. GASKET 1718291510 STUD 0451260060 SPRING WASHER 0205650060 DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 79...

  • Page 80: Generator

    KUBOTA V2203 - ENGINE — MAIN BEARING CASE ASSY. MAIN BEARING CASE ASSY. PAGE 80 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 81: Generator

    0112350825 BOLT 0112350828 BOLT 1920204460 OIL SEAL 1901304040 MAIN BEARING CASE ASSY. 1901304050 MAIN BEARING CASE ASSY. 1901304060 MAIN BEARING CASE ASSY. 1560104560 BEARING CASE BOLT DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 81...

  • Page 82: Generator

    KUBOTA V2203 - ENGINE — HEAD COVER ASSY. HEAD COVER ASSY. PAGE 82 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 83: Head Cover Assembly

    HEAD COVER GASKET 1718205020 COMP BREATHER 1711405130 GASKET 0112350840 BOLT 1624105670 BREATHER ELEMENT 1718214490 PLATE 1718205510 BREATHER TUBE 0931888200 HOSE CLAMP 1545192330 CAP NUT 1502133660 GASKET DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 83...

  • Page 84: Generator

    KUBOTA V2203 -ENGINE — INLET MANIFOLD ASSY. INLET MANIFOLD ASSY. PAGE 84 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 85: Inlet Manifold Assembly

    KUBOTA V2203 -ENGINE — INLET MANIFOLD ASSY. INLET MANIFOLD ASSY. PART NO. PART NAME QTY. REMARKS 1711411760 INLET MANIFOLD 1718205550 BREATHER JOINT 1642311820 IN - MANIFOLD GASKET 0112350822 BOLT DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 85...

  • Page 86: Generator

    KUBOTA V2203 - ENGINE — EXHAUST MANIFOLD ASSY. EXHAUST MANIFOLD ASSY. PAGE 86 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 87: Exhaust Manifold Assembly

    KUBOTA V2203 - ENGINE — EXHAUST MANIFOLD ASSY. EXHAUST MANIFOLD ASSY. PART NO. PART NAME QTY. REMARKS 1737712312 EXHAUST MANIFOLD 1552212350 EX-MANIFOLD GASKET 1522191530 STUD 1642992010 0151350822 STUD T007016420 MUFFLER GASKET DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 87...

  • Page 88: Generator

    KUBOTA V2203 -EB ENGINE — VALVE AND ROCKER ASSY. VALVE AND ROCKER ASSY. PAGE 88 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 89: Generator

    ROCKER ARM SHAFT WASHER 2 1522114310 ROCKER ARM SPRING 0461200140 EXTERNAL CIR CLIP 1562114030 ROCKER ARM ASSY..... 8 ..INCLUDES ITEM W/* 200* 1552114230 ADJUSTING SCREW 210* 1502114240 DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 89...

  • Page 90: Generator

    KUBOTA V2203 - ENGINE — CAMSHAFT ASSY. CAMSHAFT ASSY. PAGE 90 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 91: Generator

    IDLE GEAR COMP......1 ..INCLUDES ITEMS W/* 110* 1733124980 IDLE GEAR BUSH 1552124360 COLLAR 1552124370 COLLAR 1522124320 IDLE GEAR CIR CLIP 1981824250 IDLE GEAR SHAFT 0112350818 BOLT DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 91...

  • Page 92: Generator

    KUBOTA V2203 - ENGINE — PISTON AND CRANKSHAFT ASSY. PISTON AND CRANKSHAFT ASSY. PAGE 92 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 93: Generator

    SIDE METAL ........2 ..STD 1920223970 SIDE METAL ........2 ..+ 0.20 M M 1920223980 SIDE METAL ........2 ..+ 0.40 M M 1920204140 OIL SEAL DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 93...

  • Page 94: Generator

    KUBOTA V2203 -ENGINE — FLYWHEEL ASSY. FLYWHEEL ASSY. PAGE 94 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 95: Generator

    RING GEAR 1532125163 FLYWHEEL BOLT 1747504610 FLYWHEEL HOUSING 1552104680 COVER 1552104790 COVER PACKING 0112360816 BOLT 0107351032 BOLT 0107351042 BOLT 0451260100 SPRING WASHER 0107351250 BOLT 0451260120 SPRING WASHER DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 95...

  • Page 96: Generator

    KUBOTA V2203 - ENGINE — STARTER ASSY. AND MOUNTING STARTER ASSY. PAGE 96 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 97: Generator

    KUBOTA V2203 - ENGINE — STARTER ASSY. AND MOUNTING STARTER ASSY. PART NO. PART NAME QTY. REMARKS 1738163012 STARTER ASSY. 0151751028 STUD 0113351030 BOLT 0217650100 0451260100 SPRING WASHER 0211450080 0451260080 SPRING WASHER DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 97...

  • Page 98: Generator

    KUBOTA V2203 - ENGINE — STARTER (COMPONENTS) ASSY. STARTER (COMPONENTS) ASSY. PAGE 98 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 99: Generator

    SPRING 160* 1921297130 BALL 170* 1146093310 BOLT 180* 1551196660 O RING 190* 1119763320 BOLT 200* 1551163760 BOLT ASSY. 210* 1628563570 DRAIN PIPE 220* 1396392010 HEXAGON NUT DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 99...

  • Page 100: Generator

    KUBOTA V2203 - ENGINE — NOZZLE HOLDER ASSY. NOZZLE HOLDER ASSY. PAGE 100 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 101: Generator

    1907753743 INJECTION PIPE 1584153850 PIPE CLAMP 1584153860 PIPE CLAMP 0302450520 WASHER WITH SCREW 1907765510 GLOW PLUG 1647565560 GLOW PLUG CORD 0401360040 PLAIN WASHER 0276150040 FLANGE NUT DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 101...

  • Page 102: Generator

    KUBOTA V2203 - ENGINE — INJECTION PUMP 1 ASSY. INJECTION PUMP 1 ASSY. PAGE 102 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)
  • Page 103 FUEL PUMP ASSY. 1526352140 FUEL PUMP GASKET 0102350616 BOLT 1540195690 EYE JOINT 1468142010 FUEL PIPE ASSY......1 ..INCLUDES ITEMS W/# 160# 1430142750 PIPE CLIP DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 103...
  • Page 104 KUBOTA V2203 - ENGINE — INJECTION PUMP 2 ASSY. INJECTION PUMP 2 ASSY. PAGE 104 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 105: Generator

    1522151290 LOWER SPRING SEAT 140* 1907751490 SHIM 150* 1540151060 CONTROL RACK 160* 1522151382 CONTROL SLEEVE 170* 1547151382 FOLLOW SCREW 180* 1540196650 GASKET 190* 1461151200 O RING DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 105...

  • Page 106: Generator

    KUBOTA V2203 - ENGINE — FUEL CAMSHAFT ASSY. FUEL CAMSHAFT ASSY. PAGE 106 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)
  • Page 107 150*# 1981855380 GOVERNOR BUSH 160* 1666255620 PLAIN WASHER 170* 1981855600 BEARING 180* 1981855340 WASHER 0824000001 BALL BEARING 1522116320 FUEL C/SHAFT STOPPER 0112360814 BOLT 0461200250 EXTERNAL CIR CLIP DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 107...

  • Page 108: Generator

    KUBOTA V2203 - ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. PAGE 108 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 109: Generator

    0451260060 SPRING WASHER 0112350832 BOLT 0102350628 BOLT 0401250080 PLAIN WASHER 0401250060 PLAIN WASHER 1981856480 START SPRING 1718256412 GOVERNOR SPRING 1718256420 GOVERNOR SPRING 1981855600 BEARING 1981855340 WASHER DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 109...

  • Page 110: Generator

    KUBOTA V2203 - ENGINE — SPEED CONTROL PLATE ASSY. SPEED CONTROL PLATE ASSY. PAGE 110 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 111: Speed Control Plate Assembly

    SPEED CONTROL NUT 1707657152 SPEED CONTROL LEVER 0541100318 SPRING PIN 1707657510 CHANGE SPRING 0501200412 STRAIGHT PIN 1543957210 GASKET 0102350620 BOLT 1522188210 STUD 0451260060 SPRING WASHER 0205650060 DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 111...

  • Page 112: Generator

    KUBOTA V2203 - ENGINE — ENGINE STOP LEVER ASSY. ENGINE STOP LEVER ASSY. PAGE 112 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 113: Generator

    OIL SEAL 120# 0541100420 SPRING PIN 130# 1748257920 RETURN SPRING 1529651660 PUMP COVER GASKET 0102350618 BOLT 0102350622 BOLT 1718316210 FUEL CAMSHAFT COVER 3539437860 GASKET 0115350865 BOLT DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 113...

  • Page 114: Generator

    KUBOTA V2203 - ENGINE — STOP SOLENOID ASSY. STOP SOLENOID ASSY. PAGE 114 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 115: Generator

    PART NAME QTY. REMARKS 1547160010 STOP SOLENOID 0112360816 BOLT 0401250080 PLAIN WASHER 1733160150 STOP LEVER 1547160162 STOP LEVER 0401250060 PLAIN WASHER 0552550600 SNAP PIN 1718260110 SOLENOID SUPPORT DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 115...

  • Page 116: Generator

    KUBOTA V2203 - ENGINE — ALTERNATOR ASSY. ALTERNATOR ASSY. PAGE 116 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 117: Generator

    SPRING WASHER 0215650100 0451260100 SPRING WASHER 0401150100 PLAIN WASHER 0401560080 PLAIN WASHER 0205650060 0451260060 SPRING WASHER 1920274280 FAN DRIVE PULLEY 0571200720 FEATHER KEY 1712397010 V - BELT DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 117...

  • Page 118: Generator

    KUBOTA V2203 - ENGINE — ALTERNATOR (COMPONENTS) ASSY. ALTERNATOR (COMPONENTS) ASSY. PAGE 118 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 119: Generator

    ROUND HEAD SCREW 220* 1588193030 ROUND HEAD SCREW 230* 1588193040 ROUND HEAD SCREW 240* 1588191040 BOLT 250* 1588192020 260* 1588191050 BOLT 270* 1418292030 280* 1588164600 REGULATOR ASSY. DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 119...

  • Page 120: Generator

    KUBOTA V2203 - ENGINE — FAN ASSY. FAN ASSY. PAGE 120 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 121: Generator

    KUBOTA V2203 - ENGINE — FAN ASSY. FAN ASSY. PART NO. PART NAME QTY. REMARKS 1737174110 1981874150 FAN COLLAR 0175450625 FLANGE BOLT DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 121...

  • Page 122: Generator

    KUBOTA V2203 ENGINE — WATER FLANGE AND THERMOSTAT ASSY. WATER FLANGE AND THERMOSTAT ASSY. PAGE 122 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 123: Generator

    0451260080 SPRING WASHER 1552173340 WATER RETURN PIPE 1510973360 PIPE BAND 1551296010 PLUG 0471702150 RUBBER WITH WASHER 1532173260 THERMOSTAT COVER 1531373270 GASKET 0112350835 BOLT 1943473010 THERMOSTAT ASSY. DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 123...

  • Page 124: Generator

    KUBOTA V2203 - ENGINE — WATER PUMP ASSY. WATER PUMP ASSY. PAGE 124 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 125: Generator

    1666173050 MECHANICAL SEAL ASSY. 050* 1552173520 WATER PUMP FLANGE 1576673430 WATER PUMP GASKET 0112350828 BOLT 1552191510 STUD 0451260080 SPRING WASHER 0215650080 0102350618 BOLT 1736574250 FAN PULLEY DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 125...

  • Page 126: Generator

    KUBOTA V2203 - ENGINE — RADIATOR ASSY. RADIATOR ASSY. PAGE 126 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 127: Generator

    WATER OVER FLOW PIPE 1560172850 WATER PIPE 1542872940 WATER PIPE 1510872870 BAND 1546173340 WATER RETURN PIPE 1718273340 PIPE 1540111720 PIPE BAND 1430142750 PIPE CLIP 120* 1907787240 CAUTION LABEL DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 127...

  • Page 128: Generator

    KUBOTA V2203 - ENGINE — FUEL FILTER ASSY. FUEL FILTER ASSY. PAGE 128 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)

  • Page 129: Generator

    FILTER CUP ASSY. 110*# 1687388430 FUEL LABEL ........1 ..INCLUDES ITEMS W/# 120* 1552143160 FILTER ELEMENT 130* 0481150650 O RING 140* 1552143930 SPRING 150* 0481100160 O RING DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 129...

  • Page 130: Terms And Conditions Of Sale - Parts

    RMA. products on the face hereof. A copy of the Return Material Authorization must accompany the return shipment. PAGE 130 — DCA-15SPX3 GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (09/03/01)
  • Page 131 NOTE PAGE DCA-15SPX3 GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (09/03/01) — PAGE 131...
  • Page 132 MAIN MAIN MAIN MAIN MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 MULTIQUIP INC. Manufactured for Multiquip Inc. POST OFFICE BOX 6254 CARSON, CA 90749 DENYO MANUFACTURING CO., USA 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta • Boise • Dallas • Houston • Newark...

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