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MQ Power WHISPERWATT DCA-500SSK Parts And Operation Manual

Mq power whisperwatt generator (standard)
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PARTS AND OPERATION MANUAL
PARTS AND OPERATION MANUAL
MODEL DCA-500SSK
WHISPERWATT
MQ POWER
GENERATOR
(Standard)
PARTS LIST NO C4872300004
Revision #1 (06/04/01)
MULTIQUIP INC.
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
TM
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT:
800-835-2551
FAX: 310-638-8046
•
www:multiquip.com

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Summary of Contents for MQ Power WHISPERWATT DCA-500SSK

  • Page 1 PARTS AND OPERATION MANUAL PARTS AND OPERATION MANUAL MQ POWER MODEL DCA-500SSK WHISPERWATT GENERATOR (Standard) PARTS LIST NO C4872300004 Revision #1 (06/04/01) MULTIQUIP INC. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT: 310-537-3700 800-421-1244 800-835-2551...
  • Page 2 PAGE 2 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

  • Page 3: Here's How To Get Help

    ARRANTY DEPAR ARRANTY DEP ARTMENT TMENT TMENT TMENT ARRANTY DEP TMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN MAIN MAIN MAIN MAIN 800/421-1244 or 310/537-3700 FAX: 310 - 537-3927 DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 3...

  • Page 4: Table Of Contents

    ..PAGE 4 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

  • Page 5: Parts Ordering Procedures

    10+ line items. Toll-free FAX: 800/6-PARTS-7 • 800-672-7877 *DISCOUNTS ARE SUBJECT TO CHANGE* Fax order discount and UPS special programs revised June 1, 1995 DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 5...

  • Page 6: Rules For Safe Operation

    I Whenever necessary, replace nameplate, operation and safety decals when they become difficult read. I Always check the machine for loosened threads or bolts before starting. PAGE 6 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

  • Page 7: Rules For Safe Operation

    Make sure power connecting cables are securely connected to the generator’s output terminals, insufficient tightening of the terminal connections may cause damage to the generator and electrical shock. DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 7...
  • Page 8 I When loading the generator on a truck, be sure to use the and seek medical attention. front and back frame bars as a means to secure the generator during transport. PAGE 8 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 9 , down a drain or into any water source. doctor doctor and fire department doctor fire department fire department fire department . doctor doctor fire department DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 9...

  • Page 10: Towing

    I DO NOT transport generator with fuel in tank. I ALWAYS make sure the trailer is equipped with a "Safety Chain". Figure 1. Generator and Trailer PAGE 10 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

  • Page 11: Trailer Safety Guidelines

    3. GVWR- Gross Vehicle Weight Rating (GVWR), is the on a particular trailer. maximum number of pounds the trailer can carry, in- cluding the fuel cell (empty). DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 11...
  • Page 12 " 7 " 4 " 4 " 2 " 3 " 8 " 3 " 8 " 3 " 4 " 6 " 4 " 6 PAGE 12 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 13 " 7 7 - ) " 3 X " " 7 6 - ) " 3 X " " 7 X " " 7 X " " 7 DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 13...
  • Page 14 8. Repeat steps 1 through 6 on the remaining brakes. to lack of synchronization between the tow vehicle and the trailer being towed or under-adjusted brakes. PAGE 14 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 15 Brake lines should be periodically checked for cracks, kinks, or blockage. Figure 3 below displays the major hydraulic/air/surge brake Figure 3. Hydraulic Brake Components DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 15...
  • Page 16 CAUTION: NOTE ALWAYS wear safety glasses when removing Figure 4. Major Suspension Components or installing force fitted parts. Failure to comply may result in serious injury. PAGE 16 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 17 Check all wheel lug nuts periodically. " " " " Figure 5. Wheel Lug Nuts Tightening Sequence " NOTE NEVER use an pneumatic air gun to tighten wheel lug nuts. DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 17...

  • Page 18: Trailer Wiring Diagram

    DCA-500SSK — TRAILER-WIRING DIAGRAM PAGE 18 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 19 . y l n i l i h t l l a n i l u l f u l f l l i f i u l DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 19...

  • Page 20: Operation And Safety Decals

    Machine Safety Decals The DCA-500SSK generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustrations below and on the preceding pages shows the decals as they appear on the machine.
  • Page 21 DCA-500SSK — OPERATION AND SAFETY DECALS DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 21...
  • Page 22 DCA-500SSK — OPERATION AND SAFETY DECALS PAGE 22 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 23 DCA-500SSK — OPERATION AND SAFETY DECALS DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 23...
  • Page 24 DCA-500SSK — OPERATION AND SAFETY DECALS PAGE 24 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 25 DCA-500SSK -- NOTES PAGE DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 25...

  • Page 26: Specifications

    DCA-500SSK — SPECIFICATIONS l l u t i l t i l PAGE 26 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

  • Page 27: General Information

    ±0.25 to help protect sensitive equipment. designed to shutdown in the event of low oil, high coolant temperature, low battery and other operation conditions that may cause severe damage to the generator. DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 27...

  • Page 28: Major Components

    DCA-500SSK — MAJOR COMPONENTS Figure 6. Major Components PAGE 28 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 29 NOTE PAGE DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 29...
  • Page 30 DCA-500SSK — DIMENSIONS (TOP AND SIDE) Figure 7a. Dimensions PAGE 30 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 31 DCA-500SSK — DIMENSIONS (FRONT AND REAR) Figure 7b. Dimensions DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 31...

  • Page 32: Control Panel

    DCA-500SSK — CONTROL PANEL Figure 8. Control Panel PAGE 32 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

  • Page 33: Control Panel

    During cr cr cr cr cranking cycle anking cycle anking cycle anking cycle anking cycle , The MPEC will attempt to crank the a safe operating speed. engine for 10 seconds before disengaging. DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 33...

  • Page 34: Engine Operating Panel

    DCA-500SSK — ENGINE OPERATING PANEL Figure 10. Engine Operating Panel PAGE 34 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

  • Page 35: Engine Operating Panel

    Clogged Air Filter Lamp – This lamp goes ON when the air filter is clogged. If this lamp goes ON during normal operation of the generator, stop the engine and replace the air filter. DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 35...

  • Page 36: Output Terminal Panel

    Two 120 volt, 20 amp input receptacles are provided to supply power to accessories, such as the battery charger (optional) or jacket water heater (optional). Figure 12. GFCI Test/Reset Button PAGE 36 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

  • Page 37: Output Terminal Panel

    DCA-500SSK — OUTPUT TERMINAL NOTE Legs O and Ground are considered Bonded Grounds. Figure 14. Output Terminal Panel Location DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 37...
  • Page 38 The over current relay is located on the control box. t l o t l o t l o t l o PAGE 38 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 39 Panel Figure 17. AC Ammeter Figure 18. AC Change-Over Switch Ammeter Gauge (Reading the W-U leg (Amp reading on U on the output terminal lug) Panel DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 39...
  • Page 40 139V will be the voltage output. FIGURE 22. Hard Wire Hookup for Single Phase 139V FIGURE 20. Hard Wire Hookup for Three Phase 240V PAGE 40 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 41 26 below, 277V will be the voltage output. FIGURE 26. Hard Wire Hookup for Single Phase 277V FIGURE 24. Hard Wire Hookup for Three Phase 480V DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 41...

  • Page 42: Installation

    When connecting the generator mix with the outside air. to any buildings electrical system ALWAYS consult with a licensed electrician. PAGE 42 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

  • Page 43: Installation

    DCA-500SSK — INSTALLATION Figure 27. Typical Generator Grounding Application CAUTION : Always check Local, State, and Federal Laws before grounding generator. DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 43...

  • Page 44: Pre-Setup

    . t f . t f . t f . t f . t f . t f . t f . t f a t l PAGE 44 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

  • Page 45: Pre-Setup

    Komatsu Engine Owner's Manual. ° 4 ° 3 ° 0 ° 5 ° 3 ° 5 ° 5 ° 5 ° 5 ) ° DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 45...
  • Page 46 , the antifreez e mixing r atio m be less than 50%. be less than 50%. be less than 50%. be less than 50%. be less than 50%. PAGE 46 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 47 2. Place a small amount of grease around both battery terminals. This will ensure a good connection and will help prevent corrosion around the battery terminals. DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 47...

  • Page 48: Load Application

    If output (kVA) is not given on the equipment nameplate, approximate output may be determined by multiplying voltage by amperage by PAGE 48 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

  • Page 49: Generator Start-Up Procedure (Manual)

    G.F.C .C .C .C .C.I. .I. .I. .I. .I. circuit breakers (Figure 31) MAIN LO MAIN LO to the “OFF” position prior to starting the engine. Figure 33. Battery Connections Figure 31. Main, GFCI and Load Circuit Breakers DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 49...
  • Page 50 9. The generator's frequency meter (Figure 40) displays the 60 cycle output frequency in HERTZ. Figure 36. Engine Pre-Heat Button Figure 40. Frequency Meter (Hz) Figure 37. Engine Pre-Heat Lamp PAGE 50 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 51 When a load is applied, this meter will indicate the amount of current that the Figure 45. Coolant Temperature Gauge load is drawing from the generator’s alternator. Figure 43. Ammeter (No Load) DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 51...
  • Page 52 Figure 47. Engine Tachometer 16. Turn the MAIN, GFCI and LOAD circuit breakers to their ON position (Figure 48). Figure 48. Main and GFCI Circuit Breakers PAGE 52 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

  • Page 53: Generator Start-Up Procedure (Auto)

    Figure 50. Off/Manual Auto Switch (AUTO) 3. Continue to follow the steps outline in the manual start- up procedure (start at step 9, page 50). DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 53...

  • Page 54: Generator Shut-Down Procedure

    (MPEC) display is "OFF" (not lit). Figure 53. MPEC Engine Running Status LED (OFF) 6. Remove the load from the UVW terminal strip (Figure 32 page 49). PAGE 54 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 55 NOTE PAGE DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 55...

  • Page 56: Maintenance

    4. After draining the coolant, close drain plugs and fill with tap water. PAGE 56 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 57 When checking or installing the electric until no bubbles come our with the fuel from air bleed heater, replace the gasket with a new part. plug. DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 57...
  • Page 58 Using a grease pump, grease the fan hub (1 place) and If the engine has not been started for more than one tension pulley (2 places). year, contact your Komatsu distributor to have engine overhauled. PAGE 58 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 59 . y l t l i f s r i . y l DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 59...

  • Page 60: Generator Wiring Diagram

    DCA-500SSK—GENERATOR WIRING DIAGRAM DCA-500SSK — ENGINE WIRING DIAG PAGE 60 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

  • Page 61: Engine Wiring Diagram

    DCA-500SSK—ENGINE WIRING DIAGRAM DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 61...

  • Page 62: Troubleshooting (Engine)

    . l i . t r , t f , t f , t l . y r PAGE 62 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

  • Page 63: Troubleshooting (Engine)

    ? l i n i l c i f t l i f c i f c i f c i f n i l , t l DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 63...
  • Page 64 . y r t i u . r i r i f t i u i t c t i u r i f PAGE 64 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

  • Page 65: Troubleshooting Mpec

    DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 65...

  • Page 66: Explanation Of Codes In Remarks Column

    , belong to the same assembly or kit. Note: If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available. PAGE 66 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

  • Page 67: Suggested Spare Parts

    1 ..0602121052 ... CHARGING AMMETER NOTE Part number on this Suggested Spare Parts List may super cede/replace the P/N shown in the text pages of this book. DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 67...
  • Page 68 DCA-500SSK — GENERATOR ASSY. GENERATOR ASSY. PAGE 68 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 69 0017110020 HEX. HEAD BOLT 8461315002 END BRACKET C4137000003 FIELD ASSY. EXCITER 0012110075 HEX. HEAD BOLT 0042610000 LOCK WASHER 0845044904 GROMMET 0010116045 HEX. HEAD BOLT 0040016000 LOCK WASHER DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 69...
  • Page 70 DCA-500SSK — GENERATOR ASSY. GENERATOR ASSY. PAGE 70 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 71 0017106012 HEX. HEAD BOLT 0012112040 HEX. HEAD BOLT 0042512000 LOCK WASHER 8461332003 COVER, FAN 0017106050 HEX. HEAD BOLT 0605000012 RUBBER SUSPENSION 0030020000 HEX. NUT 0040020000 LOCK WASHER DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 71...
  • Page 72 DCA-500SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 72 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

  • Page 73: Control Box Assembly

    TERMINAL PLATE 7431853104 CHANGE PLATE 0801832504 HEX. HEAD BOLT 0040020000 LOCK WASHER 0041420000 PLAIN WASHER 0010110040 HEX. HEAD BOLT 0030010000 HEX. NUT 0040010000 LOCK WASHER 0041210000 PLAIN WASHER DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 73...
  • Page 74 DCA-500SSK — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 74 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 75 HEX. HEAD BOLT 8481825104 PANEL, CONTROL BOX 8481825304 PANEL, CONTROL BOX 0017108020 HEX. HEAD BOLT 0017110030 HEX. HEAD BOLT 0017108020 HEX. HEAD BOLT 0801830904 HEX. HEAD BOLT DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 75...
  • Page 76 DCA-500SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 76 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 77 HEX. NUT ........... 8 0040020000 LOCK WASHER ......... 8 0602023160 PUMP ............1 ..GM2524H 0010108025 HEX. HEAD BOLT ........4 0041208000 PLAIN WASHER ......... 4 0207008000 HEX. NUT ........... 4 DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 77...
  • Page 78 DCA-500SSK — ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 78 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 79 0040018000 LOCK WASHER ......... 2 0041218000 PLAIN WASHER ......... 2 0017110025 HEX. HEAD BOLT ........1 0017112025 HEX. HEAD BOLT ........1 C4494600004 RUBBER SEAL .......... 1 DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 79...
  • Page 80 DCA-500SSK — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 80 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 81 8482152204 GOVERNOR ROD 0602180106 BALL JOINT 0030008000 HEX. NUT 0207006000 HEX. NUT 0041206000 PLAIN WASHER 0802100704 PIN BOLT 0207006000 HEX. NUT 0041208000 PLAIN WASHER 0041206000 PLAIN WASHER DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 81...
  • Page 82 DCA-500SSK — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 82 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 83 0602210809 CONTROLLER 181900193Z 8492233004 BRACKET 0027106012 MACHINE SCREW 0017108025 HEX. HEAD BOLT 0207008000 HEX. NUT 0802100204 JOINT 0802101204 SPRING 8482159304 BRACKET 00171010025 HEX. HEAD BOLT 3335048004 SPRING DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 83...
  • Page 84 DCA-500SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PAGE 84 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

  • Page 85: Output Terminal Assembly

    0042306000 LOCK WASHER 0042406000 PLAIN WASHER 0605010660 KNOB KMM21xM6 0207006000 HEX. NUT 0010112045 HEX. HEAD BOLT 0041212000 PLAIN WASHER 0805009804 STAY RUBBER 0030012000 HEX. NUT 7521865603 STOPPER DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 85...
  • Page 86 DCA-500SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PAGE 86 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 87 BRACKET, CIRCUIT BREAKER 32-1 0223300200 RUBBER CUSHION 0017106030 HEX. HEAD BOLT 0601812597 RECEPTACLE GF5352 0601812565 RECEPTACLE CS6369 0027104015 MACHINE SCREW 0030004000 HEX. NUT 0041204000 PLAIN WASHER C4237101203 COVER DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 87...
  • Page 88 DCA-500SSK — BATTERY ASSY. BATTERY ASSY. PAGE 88 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 89 7432280504 BATTERY CABLE 7432280904 BATTERY CABLE 7432281104 EARTH CABLE 0347010030 HEX. HEAD BOLT 0208110000 HEX. NUT 0845040114 TERMINAL CAP (+) 0845041004 TERMINAL CAP (-) 0602220205 BATTERY SENSOR DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 89...
  • Page 90 DCA-500SSK — MUFFLER ASSY. MUFFLER ASSY. PAGE 90 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 91 OUTLET PIPE C3334200704 GASKET 0010112050 HEX. HEAD BOLT 0030012000 HEX. NUT 0040012000 LOCK WASHER 0041212000 PLAIN WASHER 8225125604 COVER 0017108020 HEX. HEAD BOLT 0207008000 HEX. NUT C4334200504 GASKET DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 91...
  • Page 92 DCA-500SSK — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 92 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 93 0191001800 RETURN HOSE 0605515073 HOSE BAND 0605515000 HOSE BAND 0605503009 FUEL SENSOR 0802120604 PACKING 0605501050 UNIT, FUEL 52000KA9810 0602021155 PACKING 52391KW3700 0022905015 MACHINE SCREW 0845039604 RUBBER SEAL DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 93...
  • Page 94 COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. PAGE 94 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 95 FILLER BRACKET 0019208020 HEX. HEAD BOLT 7525125304 COVER 0019206016 HEX. HEAD BOLT C442420003 COVER, FRONT FRAME 0019208020 HEX. HEAD BOLT 0600500090 EMBLEM 0021106020 MACHINE SCREW C4434000112 CENTER FRAME DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 95...
  • Page 96 DCA-500SSK — ENCLOSURE #1 ASSY. ENCLOSURE #1 ASSY. PAGE 96 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 97 HEX. HEAD BOLT 0207008000 HEX. NUT 8485161103 ROOF PANEL C4464100203 ROOF PANEL C4464100303 ROOF PANEL 0207008000 HEX. NUT 0800251701 FILLER COVER 0019206016 HEX. HEAD BOLT 0019208020 HEX. HEAD BOLT DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 97...
  • Page 98 COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. PAGE 98 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 99 3875147204 WINDOW PLATE 3875147304 WINDOW PLATE 0207306000 HEX. NUT B9114000102 DOOR HANDLE 139LKDNUSA 0021806016 MACHINE SCREW 7975146004 DOOR ROD 7975146104 DOOR ROD 0845050704 STAY 0207006000 HEX. NUT DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 99...
  • Page 100 DCA-500SSK — ENCLOSURE #2 ASSY. ENCLOSURE #2 ASSY. PAGE 100 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 101 COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 101...
  • Page 102 COLOR OF UNIT: 5 -BLACK 1-ORANGE 6 -CATERPILLAR YELLOW 2-WHITE 7 -CATO GOLD 3 -SPECTRUM GRAY 8 -RED 4 -SUNBELT GREEN THE SERIAL NUMBER MAY BE REQUIRED. PAGE 102 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 103 HEX.HEAD BOLT 0042308000 LOCK WASHER 0042408000 PLAIN WASHER 8485171003 SIDE DOOR 8485970103 LINING 8485171103 SIDE DOOR 8485970303 LINING 7975171403 SIDE DOOR 8485970503 LINING 7975171203 SIDE DOOR 7975970704 LINING DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 103...
  • Page 104 DCA-500SSK — ENCLOSURE #3 ASSY. ENCLOSURE #3 ASSY. PAGE 104 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 105 MACHINE SCREW 0845046904 HINGE 0845045004 WASHER 0845047004 HINGE 0845045004 WASHER 0019208020 HEX. HEAD BOLT 0845031504 0601850097 STOPPER 0021008025 MACHINE SCREW 0021008020 MACHINE SCREW B9114000002 DOOR HANDLE 039LKDNUSA DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 105...
  • Page 106 DCA-500SSK — RUBBER SEAL ASSY. RUBBER SEAL ASSY. PAGE 106 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 107 0228801380 RUBBER SEAL 0229200780 RUBBER SEAL 0229201490 RUBBER SEAL 0229200595 RUBBER SEAL 0229201490 RUBBER SEAL 0228100280 RUBBER SEAL 0228100520 RUBBER SEAL 0228100150 RUBBER SEAL 0228100580 RUBBER SEAL DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 107...

  • Page 108: Name Plate And Decals

    DCA-500SSK — NAMEPLATE AND DECALS NAME PLATE AND DECALS PAGE 108 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

  • Page 109: Name Plate And Decals

    DECAL: HIGH-LOW ..........1 ..S-4451 9039208704 DECAL: ENGINE SPEED ......... 1 ..S-4452 0840655004 DECAL: HEATER SWITCH ........1 ..S-4506 0840655804 DECAL: STARTER SWITCH ........1 ..S-4515 DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 109...
  • Page 110 DCA-500SSK — NAMEPLATE AND DECALS NAME PLATE AND DECALS PAGE 110 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 111 DECAL; WARNING ELECTRIC SHOCK HAZARD ..1 ..B93110060 C4561101603 STRIPE C4561101503 STRIPE 9-10 C4561101303 STRIPE 9-11 C4561101204 STRIPE 9-12 C4561101704 STRIPE 9-13 C4561101104 STRIPE 9-14 C4561101403 STRIPE 9-15 C4561101003 STRIPE 9-16 C4561100904 STRIPE DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 111...

  • Page 112: Terms And Conditions Of Sale - Parts

    RMA. products on the face hereof. A copy of the Return Material Authorization must accompany the return shipment. PAGE 112 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)
  • Page 113 NOTE PAGE DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 113...
  • Page 114 FAX: 310/638-8046 MAIN MAIN MAIN MAIN MAIN 800/421-1244 or 310/537-3700 FAX: 310 - 537-3927 Manufactured for Multiquip Inc. DENYO MANUFACTURING, CO., USA MULTIQUIP INC. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta •...

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