Summary of Contents for MQ Power WHISPERWATT DCA125SSIU
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OPERATION AND PARTS MANUAL WHISPERWATT™ SERIES MODEL DCA125SSIU 50HZ GENERATOR (ISUZU 4HK1X DIESEL ENGINE) PARTS LIST NO. M3870301204 Revision #0 (12/22/08) To fi nd the latest revision of this publication, visit our website at: www.mqpower.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
1-888-327-4236 (TTY: 1-800-424-9153), go to http://www.nhtsa.dot.gov; or write to: Administrator NHTSA 1200 New Jersey Avenue S.E. Washington, DC 20590 You can also obtain information about motor vehicle safety from http://www.safecar.gov. DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 3...
All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. WE ACCEPT ALL MAJOR CREDIT CARDS! DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 5...
CAUTION Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY. NOTICE Addresses practices not related to personal injury. PAGE 6 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
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fi re out of the reach of children and unauthorized personnel. department. This information will be invaluable in the case of an emergency. DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 7...
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Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable. PAGE 8 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
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Use the trailer’s swivel jack to adjust the trailer height to ALWAYS shutdown engine before transporting a level position while parked. DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 9...
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NEVER grab or touch a live power cord or cable with wet hands. The possibility exists of electrical shock, electrocution or death. PAGE 10 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
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NEGATIVE battery terminal before performing service on the generator. ALWAYS keep battery cables in good working condition. Repair or replace all worn cables. DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 11...
34.76 in. (883 mm.) 55.11 in. (1,400 mm.) 37.20 in. (945 mm.) 43.30 in. (1,100 mm.) 38.18 in. (970 mm.) 37.20 in. (945 mm.) DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 13...
They are to resist damage to the bottom of the generator and to maintain alignment. DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 15...
(load) is held to a minimum. Use the cable selection chart (Table 6) as a guide for selecting proper extension cable size. PAGE 16 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
AC Voltmeter — Indicates the output voltage present main circuit breaker in the closed position (ON). at the U,V, and W Output Terminal Lugs. PAGE 18 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
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NOTES DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 19...
ENGINE OPERATING PANEL INCREASE DECREASE AUTO MANUAL OFF/RESET LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING MOOOOO-20001Q Figure 5. Engine Operating Panel PAGE 20 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
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ECU will attempt to crank the engine for 10 seconds Engine Running — Indicates that engine is running before disengaging. at a safe operating speed. DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 21...
Two (2) GFCI Circuit Breakers @ 20 amps Eight (8) Output Terminal Lugs ( U, V, W, O, Ground) Figure 6. Output Terminal Panel PAGE 22 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
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These receptacles can only be accessed when the voltage selector switch is placed in the single- phase 240/120 position. Figure 8. 100/200V Twist-Lock Auxiliary Receptacles DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 23...
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300A main circuit breaker is provided. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine. Figure 11. Over Current Relay Figure 10. Connecting Loads PAGE 24 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
150 ft. 100 ft. 65 ft. transfer switch. 2400 4800 125 ft. 75 ft. 50 ft. CAUTION: Equipment damage can result from low voltage DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 25...
OFF position before selecting voltage. Table 7. Voltages Available Three Phase 200V 220V 416V 440V (Switchable) Single Phase 115V 127V 240V 254V (Switchable) PAGE 26 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
AC Voltmeter Change-Over Switch to W-U and read the AC Voltmeter Gauge. Figure 14. AC Voltmeter Figure 15. AC Voltmeter Change-Over Switch Gauge DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 27...
To achieve a 3Ø 200V output the voltage selector switch Figure 19. UVWO Terminal Lugs must be in the 3Ø-240/139 position and the voltage 3Ø-220/127V Connections regulator must be adjusted to 200V.. PAGE 28 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
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ALWAYS make sure that the connections to the UVWO terminals are secure and tight. The possibility of arcing exists, that could cause a fi re. DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 29...
API Service Classifi cation CC/SD API Service Classifi cation CC/SE API Service Classifi cation CC/SF Table 9. Recommended Motor Oil Figure 28. Internal Fuel Tank System PAGE 30 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
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ONLY use #2 diesel fuel when refueling. DO NOT OVERFILL fuel system. Leave room for fuel expansion. Fuel expands when heated (Figure 32). Figure 32. Fuel Expansion DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 31...
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Freezing Point Vol % Anti-Freeze °C °F NOTICE When the antifreeze is mixed with water, the antifreeze mixing ratio must be less than 50%. PAGE 32 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
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Tighten all hose clamps and check Figure 34. Battery Connections hoses for leaks. If any hose (fuel or oil) lines are defective replace them immediately. DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 33...
(Figure 41) is ON (lit) after the CORRECT INCORRECT engine has been started. Figure 36. Engine Enclosure Doors Figure 41. Engine Running LED (ON) PAGE 34 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
(290~490 kPa). Figure 50. Ammeter (Load) The generator will run until manually stopped or an abnormal condition occurs. Figure 46. Oil Pressure Gauge DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 35...
When the MPEC control switch is placed in the AUTO position, the engine glow plugs will be warmed and the engine will start automatically. PAGE 36 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
OFF (not lit). Remove all loads from the generator. Inspect entire generator for any damage or loosening of components that may have occurred during operation. DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 37...
RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator. PAGE 38 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
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To restart after running out of fuel, turn the switch to the “ON” position for 15-30 seconds. Try again, if needed. Figure 56. Fuel Tank Cleaning DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 39...
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Allow engine to cool when fl ushing out radiator. Flushing the radiator while hot could cause serious burns from water or steam. PAGE 40 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
Application — Indicates which units can be employed on a particular trailer. Coupler — Type of hitch used on the trailer for towing. DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 41...
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Dragging Brakes Replace rubber parts Enough brake fl uid or correct fl uid? fi ll with dot 4 fl uid. PAGE 42 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
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Align wheels. Check bearing adjustment Cupping Out-of-balance. and balance tires. Wheel lockup and Avoid sudden stops when Flat Spots tire skidding. possible and adjust brakes. DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 43...
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90-120 16" 20-25 50-60 90-120 Figure 60. Wheel Lug Nuts Tightening Sequence NOTICE NEVER use an pneumatic air gun to tighten wheel lug nuts. PAGE 44 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
Clean magnetic pickup. Overspeed and engine start lights are on at same time.. Inspect magnetic pickup cable and Is magnetic pickup cable connected? connect cable securely. PAGE 50 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
“ON” position, the engine will not be stopped even if the starter switch is turned to the “OFF” position. In such case, turn the diagnostic switch to the “OFF” position. DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 51...
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. PAGE 52 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
1....0601870441 ..CIRCUIT BREAKER, 2P, 250V@ 50A 1....LY2DUS12VDC ..RELAY NOTICE Part number on this Suggested Spare Parts list may supersede/replace the P/N shown in the text pages of this book. DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 53...
NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 66 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 74 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
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NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 76 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
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NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 78 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
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WASHER M9110100304 HINGE M9116100004 WASHER 0019208020 HEX HEAD BOLT 0601850097 STOPPER 0027208025 MACHINE SCREW M9310000004 BLIND PLUG 0016908020 HEX HEAD BOLT 0040508000 TOOTHED WASHER DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 79...
RUBBER SEALS ASSY. PAGE 80 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
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0228800590 RUBBER SEAL 0228800630 RUBBER SEAL 0228100665 RUBBER SEAL 0228100370 RUBBER SEAL 0228100300 RUBBER SEAL 0228100365 RUBBER SEAL 0228100280 RUBBER SEAL 0228100070 RUBBER SEAL DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 81...
Multiquip’s designated receiving point. at the time of any price change. PAGE 86 — DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08)
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NOTES DCA125SSIU 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/22/08) — PAGE 87...
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