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MQ Power WHISPERWATT DCA-60SSI2 Parts And Operation Manual

Mq power whisperwatt generator
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PARTS AND OPERATION MANUAL
PARTS AND OPERATION MANUAL
DCA-60SSI2
WHISPERWATT
GENERATOR
MQ POWER
PARTS LIST NO. 8081500G
REV. #3 (09/15/01)
MULTIQUIP INC.
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
TM
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT:
800-835-2551
FAX: 310-638-8046
•
www:multiquip.com

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  • Page 1 PARTS AND OPERATION MANUAL PARTS AND OPERATION MANUAL MQ POWER DCA-60SSI2 WHISPERWATT GENERATOR PARTS LIST NO. 8081500G REV. #3 (09/15/01) MULTIQUIP INC. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT: 310-537-3700 800-421-1244 800-835-2551 FAX: 310-537-3927 FAX: 310-638-8046 •...
  • Page 2 PAGE 2 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

  • Page 3: Here's How To Get Help

    ARRANTY DEP ARRANTY DEP TMENT TMENT ARRANTY DEP ARRANTY DEPAR ARTMENT TMENT TMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN MAIN MAIN MAIN MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 3...

  • Page 4: Table Of Contents

    Fuel Tank Assembly ..........80-81 notice notice notice notice notice ..Enclosure Assembly ..........82-85 Rubber Seal Assembly ..........86-87 Name Plate And Decals .......... 88-89 PAGE 4 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

  • Page 5: Parts Ordering Procedures

    10+ line items. Toll-free FAX: 800/6-PARTS-7 • 800-672-7877 *DISCOUNTS ARE SUBJECT TO CHANGE* Fax order discount and UPS special programs revised June 1, 1995 DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 5...

  • Page 6: Rules For Safe Operation

    I Always check the machine for loosened threads or bolts death. before starting. Topping-off to filler por t is dangerous, as it tends to spill fuel. PAGE 6 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

  • Page 7: Rules For Safe Operation

    Make sure power connecting cables are securely connected to the generator’s output terminals, insufficient tightening of the terminal connections may cause damage to the generator and electrical shock. DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 7...
  • Page 8 I When loading the generator on a truck, be sure to use the front and back frame bars as a means to secure the generator during transport. PAGE 8 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 9 , doctor doctor doctor and fire department doctor doctor fire department fire department fire department fire department . ground, down a drain or into any water source. DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 9...

  • Page 10: Towing And Transportation

    Also check the tire tread wear on both vehicles. I DO NOT transport generator with fuel in tank. I ALWAYS make sure the trailer is equipped with a "Safety Chain". Figure 1. Generator with Trailer PAGE 10 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

  • Page 11: Trailer Safety Guidelines

    3. GVWR- Gross Vehicle Weight Rating (GVWR), is the 16. Application - Indicates which units can be employed maximum number of pounds the trailer can carry, in- on a particular trailer. cluding the fuel cell (empty). DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 11...
  • Page 12 " 6 " 7 " 4 " 4 " 2 " 3 " 8 " 3 " 8 " 3 " 4 " 6 " 4 " 6 PAGE 12 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 13 " 7 7 - ) " 3 X " " 7 6 - ) " 3 X " " 7 X " " 7 X " " 7 DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 13...
  • Page 14 8. Repeat steps 1 through 6 on the remaining brakes. and the trailer being towed or under-adjusted brakes. PAGE 14 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 15 1 through 6 as referenced in the electric brake adjustments adjusted in the same manner as electric brakes. Brake section. lines should be periodically checked for cracks, kinks, or blockage. Figure 3. Hydraulic Brake Components DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 15...
  • Page 16 CAUTION: NOTE ALWAYS wear safety glasses when removing Figure 4. Major Suspension Components or installing force fitted parts. Failure to comply may result in serious injury. PAGE 16 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 17 " 2 " 3 " 4 " 5 Figure 5. Wheel Lug Nuts Tightening Sequence " 6 NOTE NEVER use an pneumatic air gun to tighten wheel lug nuts. DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 17...

  • Page 18: Trailer Wiring Diagram

    DCA-60SSIU —TRAILER-WIRING DIAGRAM NOTE: LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT PAGE 18 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

  • Page 19: Electric Brake Troubleshooting

    . r i l l u l i o n i l o i t . t c . s t c i r . t c . t s DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 19...

  • Page 20: Hydraulic Brake Troubleshooting

    . y l . s t n i l l l a t i s n i l l l i f i u l PAGE 20 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

  • Page 21: Operation Decals

    The illustration below and on the preceding pages show the decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 21...
  • Page 22 DCA-60SSI2 — GENERATOR DECALS PAGE 22 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

  • Page 23: Dca -60Ssi2 Specifications

    ( . l r h / i t p . l a r h / . l a r h / e t t l e s DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 23...

  • Page 24: General Information

    Main Circuit Breaker 150 amps variation to ±1.5%. The electronic governor option in- Over-Current Relay creases frequency variation to ±.25%. PAGE 24 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

  • Page 25: Major Components

    DCA-60SSI2 — MAJOR COMPONENTS Figure 6. Major Components DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 25...

  • Page 26: Dimensions

    DCA-60SSI2 — DIMENSIONS (TOP, SIDE AND FRONT) Figure 7. Dimensions PAGE 26 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 27 NOTE PAGE DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 27...

  • Page 28: Control Panel Descriptions

    DCA-60SSI2 — CONTROL PANEL Figure 8. Control Panel PAGE 28 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 29 AC ammeter to indicate the current flowing to the load connected to any phase of the output terminals, or to be switched off. Voltage Regulator Control – Allows manual adjustment of the generator’s output voltage. DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 29...

  • Page 30: Engine Operating Panel Descriptions

    DCA-60SSI2 — ENGINE OPERATING PANEL Figure 9. Engine Operating Panel PAGE 30 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 31 In addition, a built in hour meter will record the number of operational hours that the generator has been in use. DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 31...

  • Page 32: Output Terminal Panel Descriptions

    Make sure to ground the generator in EVERY application prior to connecting a load. Generators are NOT grounded just because they are mounted on trailers or other vehicles that are on rubber tires. PAGE 32 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 33 DCA-60SSIU — OUTPUT TERMINAL VOLTAGE SELECTION DCA-60SSIU NOTE Legs O and Ground are considered Bonded Grounds. Figure 12. Output Panel Location DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 33...

  • Page 34: Output Amperage Setup

    PAGE 34 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

  • Page 35: Output Amperage Setup

    When using plural single phase voltages, make sure to balance the load on each of the single Figure 13. Voltage Selector Switch 240/120V Single phase legs. Phase Position DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 35...

  • Page 36: Output Voltage Setup

    50 amps with all three wires plus ground. Figure 19. Voltage Selector Switch 480/277V Three Phase Position Figure 18. Hard Wire Hookup at 240/120V Position Figure 20. Hard Wire Hookup at 480/240V Position PAGE 36 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

  • Page 37: Output Voltage Setup

    Figure 22. Hard Wire Hookup for Three Phase 480V, 440V, or 416V Figure 24. Hard Wire Hookup for Single Phase 277V, 254V, or 240V DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 37...
  • Page 38 Figure 28. Hard Wire Hookup for Single Phase 139V, 127V, Figure 26. Hard Wire Hookup for Three Phase 240V, 220V, or or 120V 208V PAGE 38 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 39 After hooking up the hard wires to the lugs as shown in Figure 30, 240 volts can be obtained with the voltage regula- tor knob turned to fine tune. Figure 30. Hard Wire Hookup for Single Phase 240 volt DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 39...

  • Page 40: Installation

    NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment. PAGE 40 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

  • Page 41: Installation

    DCA-60SSI2 — INSTALLATION Figure 32. Typical Generator Grounding Application DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 41...

  • Page 42: Pre Set-Up

    . t f . t f . t f . t f . t f . t f t l u o r f t l o PAGE 42 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 43 Isuzu Engine Owner's Manual. ° 4 ° 3 ° 0 ° 5 - ° 3 ° 5 ° 5 - ° 5 ° 5 1 - ( ) ° 5 DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 43...
  • Page 44 50%. be less than 50%. be less than 50%. be less than 50%. be less than 50%. PAGE 44 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 45 Do not put water directly on the alternator. Entry of water into the alternator leads an electrolyte corrosion causing an alternator failure. Before charging the battery with an external electric source, be sure to disconnect the battery cables. DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 45...

  • Page 46: Load Application

    Three Phase Load When calculating the power requirements for 3-phase power use the following equation: PAGE 46 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

  • Page 47: Generator Start-Up Procedure

    G.F circuit breakers (Figure 12) to the “OFF” position prior to starting the engine. Figure 38. Battery Connections Figure 36. Main, GFCI and Load Circuit Breakers DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 47...

  • Page 48: Generator Start-Up Procedure

    Figure 42. Key Switch (Preheat) Figure 46. Voltage Meter (Volts) PAGE 48 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 49 165 and 215 degrees fahrenheit. WATER TEMP Figure 54. Ammeter (Load) 19. The generator will run until manually stopped or an abnormal condition occurs. Figure 50. Coolant Temperature Gauge DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 49...

  • Page 50: Generator Shut-Down Procedure

    3. Let the engine cool by running it for 3-5 minutes with no load applied. Turn the key switch to ‘STOP’’ (Figure 57). Figure 57. Key Switch (OFF) Remove the load from the UVW terminal strip. PAGE 50 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 51 NOTE PAGE DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 51...

  • Page 52: Maintenance

    If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of power, excessive carbon buildup in the combustion chamber in high fuel consumption. PAGE 52 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

  • Page 53: Maintenance

    5. Replace with coolant (see page 44, Table 14 for mixture). 6. Close radiator cap tightly. CAUTION : Allow engine to cool when flushing out radiator. Flushing the radiator while hot will damage radiator. DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 53...
  • Page 54 12. The injection starting crank angle should be at the 14 timing mark. Figure 58. Valve Adjustment NOTE: Take necessary precautions to prevent dust and foreign particles in the pump interior when timing adjustments are made. PAGE 54 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

  • Page 55: Generator Storage

    Completely drain the oil from the crankcase and refill with fresh oil. Clean all external parts of the generator with a cloth. Cover the generating set and store in a clean, dry place. DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 55...

  • Page 56: Generator Wiring Diagram

    DCA-60SSI2 — GENERATOR WIRING DIAGRAM PAGE 56 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

  • Page 57: Engine Wiring Diagram

    DCA-60SSI2 — ENGINE WIRING DIAGRAM DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 57...

  • Page 58: Engine Troubleshooting

    PAGE 58 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 59 . e l , t e g i t i l y , t l o i s e l z . r e DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 59...

  • Page 60: Generator/Engine Troubleshooting

    PAGE 60 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 61 NOTE PAGE DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 61...

  • Page 62: Explanation Of Codes In Remarks Column

    +, or %, belong to the same assembly or kit. Note: If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available. PAGE 62 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)

  • Page 63: Suggested Spare Parts

    3 ..KEYISUZUF ..KEY, STARTER SWITCH NOTE Part number on this Suggested Spare Parts list may supercede/replace the P/N shown in the text pages of this book. DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 63...

  • Page 64: Generator Assembly

    DCA-60SSI2 --- GENERATOR ASSY. GENERATOR ASSY. PAGE 64 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 65 COVER, BEARING ......1 ... UP TO S/N3621172 8041310024 COVER, BEARING ......1 ... S/N3621173~ 8041312004 GASKET, BEARING ....... 1 ... UP TO S/N3621173 8041310014 GASKET, BEARING ....... 1 ... S/N3621173~ DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 65...

  • Page 66: Control Box Assembly

    DCA-60SSI2 --- GENERATOR ASSY. GENERATOR ASSY. PAGE 66 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 67 LOCK WASHER ......6 ... REPLACES 0042510000 8051332003 COVER, FAN ........1 ... UP TO S/N3621172 8051332014 COVER, FAN ........1 ... S/N3621173~ 0605000010 RUBBER SUSPENSION 0030012000 HEX. NUT 0040012000 LOCK WASHER DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 67...

  • Page 68: Engine & Radiator Assembly

    DCA-60SSI2 --- CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 68 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 69 CHANGE-OVER SWITCH, VOLTMETER ..1 ..SL2VS 0601810072 PILOT LAMP ..........1 ..LP132DC 220V 0601810261 BULB ............. 1 ..T13 0601840073 VOLTAGE REGULATOR ........ 1 ..RA20A2SE102BJ 2W 1k OHM 0601840121 KNOB DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 69...
  • Page 70 DCA-60SSI2 --- CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 70 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 71 HEX. NUT ............. 2 ..REPLACES 0030008000 0027105010 MACHINE SCREW 8081814503 COVER 0017106016 HEX. HEAD BOLT 8081814604 SIDE PANEL 0017106016 HEX. HEAD BOLT 011208025 HEX. HEAD BOLT ......... 4 ..REPLACES 0017108025 DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 71...

  • Page 72: Engine Operating Panel Assembly

    DCA-60SSI2 ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PAGE 72 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 73 RUBBER SUSPENSON 0040012000 LOCK WASHER 0030112000 HEX. NUT 1819001931 ENGINE STEOPPER ...... 1 ..REPLACES 0602210803 & 1819000161 7452215104 BRACKET, ENGINE STOPPER 0027106016 MACHIEN SCREW 00171080220 HEX. HEA BOLT DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 73...
  • Page 74 DCA-60SSI2 ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PAGE 74 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 75 HOSE 0199500175 HOSE 0193602000 HOSE 0605515013 HOSE BAND 0193100950 HOSE 0605515007 HOSE BAND 0193800850 HOSE 0605515019 HOSE BAND 7452220404 EARTH CABLE 8970209410 FILTER ..........1 ..REPLACES 9581541441 DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 75...

  • Page 76: Battery Assembly

    DCA-60SSI2 --- ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 76 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 77 PLAIN WASHER ......2 ..REPLACES 0041210000 020310080 HEX. NUT ........1 ..REPLACES 0030010000 7452182014 GOVERNOR ROD 7452152004 GOVERNOR ROD 0602180106 BALL JOINT 020108060 HEX. NUT ........2 ..REPLACES 0030008000 DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 77...

  • Page 78: Muffler Assembly

    DCA-60SSI2 --- ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 78 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 79 PLAIN WASHER ......4 ..REPLACES 0041612000 0805009804 RUBBER WASHER 0030012000 HEX. NUT 0601820015 RECTIFER ........4 ..IS2762 0601802133 FUSE ..........1 ..5A 0601851780 GROMMET ........2 ..S/N3700638~ DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 79...

  • Page 80: Fuel Tank Assembly

    DCA-60SSI2 --- BATTERY ASSY. BATTERY ASSY. PAGE 80 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 81 BATTERY CABLE 0211160180 BATTERY CABLE 0215860100 BATTERY CABLE 0602220310 TERMINAL ASSY (+) 020800800 WING NUT 0602220311 TERMINAL ASSY (-) 0208008000 WING NUT 0845040414 TERMINAL CAP 0845041304 TERMINAL CAP DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 81...

  • Page 82: Enclosure Assembly

    DCA-60SSI2 --- MUFFLER ASSY. MUFFLER ASSY. PAGE 82 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 83 031108160 PLAIN WASHER ......2 ..REPLACES 0041208000 020108060 HEX. NUT ........4 ..REPLACES 0030008000 3342359004 COVER SHEET 011208025 HEX. HEAD BOLT ......4 ..REPLACES 0017108025 DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 83...
  • Page 84 DCA-60SSI2 --- FUEL TANK ASSY. FUEL TANK ASSY. PAGE 84 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 85 SUCTION HOSE 0191300670 RETURN HOSE 0605515109 HOSE BAND 0845032204 DRAIN JOINT ........1 ..UP TO S/N3653118 0845047504 DRAIN JOINT ........1 ..S/N3653119~ 0150000018 O RING 0802011104 PLUG DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 85...

  • Page 86: Rubber Seal Assembly

    UP TO S/N3656070 1-ORANGE 5 -BLACK 2-WHITE 6 -CATERPILLAR YELLOW 3 -SPECTRUM GRAY 7 -CATO GOLD 4 -SUNBELT GREEN 8 -RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 86 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 87 REAR FRAME ........1 ....S/N3700638~ 7455109603 ACOUSTIC SHEET 0017108020 HEX. HEAD BOLT 7455155003 COVER, REAR FRAME ....... 1 ....UP TO S/N3656070 B4444300203 COVER, REAR FRAME ....... 1 ....S/N3656071~ 7455109713 ACOUSTIC SHEET DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 87...

  • Page 88: Name Plate And Decals

    1-ORANGE 5 -BLACK 2-WHITE 6 -CATERPILLAR YELLOW 3 -SPECTRUM GRAY 7 -CATO GOLD 4 -SUNBELT GREEN 8 -RED UP TO S/N3656070 THE SERIAL NUMBER MAY BE REQUIRED. PAGE 88 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 89 B4454001003 SIDE DOOR ......... 1 ....S/N3656071 TO 3700637 B4454001013 SIDE DOOR ......... 1 ....S/N3700638~ 7455105414 ACOUSTIC SHEET ......1 ....UP TO S/N3656070 B4494300304 ACOUSTIC SHEET ......1 ....S/N3656071~ DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 89...

  • Page 90: Cylinder Head Cover Assembly

    DCA-60SSI2 --- ENCLOSURE ASSY. ENCLOSURE ASSY. UP TO S/N3656070 PAGE 90 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 91 0221806015 MACHINE SCREW ......20 ..S/N3656071~ B4444800004 DUCT ........... 1 ....S/N3656071~ 7455109713 ACOUSTIC SHEET B4444800104 DUCT ........... 1 ....S/N3656071~ 7455109713 ACOUSTIC SHEET 0207006000 HEX. NUT ..........10 ..S/N3656071~ DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 91...

  • Page 92: Cylinder Head Assembly

    DCA-60SSI2 --- RUBBER SEAL ASSY. RUBBER SEAL ASSY. PAGE 92 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 93 RUBBER SEAL 0228800365 RUBBER SEAL 0228800325 RUBBER SEAL 0228800780 RUBBER SEAL 0278100120 RUBBER SEAL ........2 ....SN3700638~ 0228100560 RUBBER SEAL ........1 ....S/N3700638~ 0228900670 RUBBER SEAL ........2 ....S/N3700638~ DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 93...

  • Page 94: Cylinder Block Assembly

    DCA-60SSI2 --- DECALS DECAL ASSY. PAGE 94 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 95 B4561100304 STRIPE ................ 2 ..S/N3656071~ 7450630303 STRIPE ................ 1 ..UP TO S/N3656070 B4561100003 STRIPE ................ 1 ..S/N3656071~ 7450630303 STRIPE ................ 1 ..UP TO S/N3656070 DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 95...
  • Page 96 ISUZU 6BG1 — CYLINDER HEAD COVER ASSY. CYLINDER HEAD COVER ASSY. PAGE 96 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 97 ISUZU 6BG1 — CYLINDER HEAD COVER ASSY. CYLINDER HEAD COVER ASSY. PART NO PART NAME QTY. REMARKS 1111803500 CYLINDER HEAD COVER 9111790300 GASKET EA1013 9111791050 CAP NUT WASHER 1111730550 GASKET 8943401920 DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 97...

  • Page 98: Oil Pan And Level Gauge Assembly

    ISUZU 6BG1 — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 98 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 99 STUD, M8X83 L=96 1093000180 STUD, M8X40 L=58 9096600340 PLUG, OD=11.9 9099167550 CLIP 0280806100 BOLT, M6X10 FLANGE 9091505140 WASHER 120A 1090701010 BOLT, M12X113 120B 1090701000 BOLT, M12X100 5117770551 HANGER DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 99...

  • Page 100: Camshaft And Valve Assembly

    ISUZU 6BG1 — CYLINDER BLOCK ASSY. CYLINDER BLOCK ASSY. PAGE 100 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 101 PLUG, PT 3/8 T=8.0 1096000520 SEALING CUP, OD=60 8943673681 GASKET 8970285250 COVER 9112916051 COVER 8943675301 BOLT, M8X56 FLANGE 1096000121 CUP, OD=32 5093000231 STUD, M14X44 L=65 9081510180 PIN, OD=10 L=18 DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 101...

  • Page 102: Crankshaft Piston And Flywheel Assembly

    ISUZU 6BG1 — CYLINDER BLOCK ASSY. CYLINDER BLOCK ASSY. PAGE 102 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 103 BOLT, M10X20 FLANGE 5197890030 BRACKET 335A 5096050180 PLUG, RIGHT SIDE 335B 1096050791 PLUG, LEFT SIDE 335C 9992023140 PLUG, LEFT SIDE 335D 9992023120 PLUG, RIGHT SIDE 5111290030 SEALING CUP, OD=15.6 DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 103...

  • Page 104: Timing Gear And Flywheel Housing Assembly

    ISUZU 6BG1 — OIL PAN AND LEVEL GAUGE ASSY. OIL PAN AND LEVEL GAUGE ASSY. PAGE 104 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 105 1096230570 GASKET 9096620120 PLUG 1113671000 GASKET 0500408180 BOLT, M8X12 W/LOCK WASHER 119C 9992023240 PLUG, M24X12 9992023160 PLUG; M16X12 9095714240 GASKET, ID=24.5 9095714160 GASKET, ID=16.5 9112290700 CLIP 9831514320 THERMOMETER DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 105...

  • Page 106: Inlet Manifold Assembly

    ISUZU 6BG1 — CAMSHAFT AND VALVE ASSY. CAMSHAFT AND VALVE ASSY. PAGE 106 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 107 ADJ. SCREW LOCK NUT 9126281050 BRACKET 1125750360 PUSH ROD 5125710032 TAPPET VALVE 1094001160 9095814300 WASHER 1095803350 SPRING 5096230600 GASKET 9091505100 WASHER 9125310300 SHAFT 5125350011 COLLAR 8941339373 GEAR 0108110550 BOLT, M10X55 DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 107...

  • Page 108: Exhaust Manifold Assembly

    ISUZU 6BG1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY. CRANKSHAFT, PISTON AND FLYWHEEL ASSY. PAGE 108 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 109 METAL SET 9122116040 PISTON PIN 1122301041 CONNECTOR ARM ASSY..6 ..INCL. ITEMS W/% 1122510270 BUSHING 1122350271 BOLT, M20X49.5 1123620031 THROWER 5123620031 DUST THROWER 8941075751 SNAP RING DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 109...

  • Page 110: Ventilation Assembly

    ISUZU 6BG1 — TIMING GEAR AND FLYWHEEL HOUSING ASSY. TIMING GEAR AND FLYWHEEL HOUSING ASSY. PAGE 110 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 111 SEAL 8943218380 PLUG 0911602140 0500408250 BOLT, M8X25 W/LOCK WASHER .. 7 ... REPLACES 0288914450 9944112350 STUD, M12X35 L=53 0286808200 BOLT, M8X20 FLANGE 5113270090 POINTER 9095714160 GASKET 9992023160 PLUG DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 111...

  • Page 112: Water Pump And Corrosion Resistor Assembly

    ISUZU 6BG1 — INLET MANIFOLD ASSY. INLET MANIFOLD ASSY. PAGE 112 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 113 9091505100 LOCK WASHER 9091104100 0500406300 BOLT, M6X30 ......... 1 ... W/LOCK WASHER 8941640270 PIPE 1154192151 CLIP 225A 9044110280 STUD, M10X28 L=43 225B 5093000290 STUD, M10X18 L=33 1154192162 STAY DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 113...

  • Page 114: Thermostat And Housing Assembly

    ISUZU 6BG1 — EXHAUST MANIFOLD ASSY. EXHAUST MANIFOLD ASSY. PAGE 114 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 115 EXHAUST MANIFOLD 9141418030 EXHAUST MANIFOLD 1141451140 GASKET ..........6 ..... UP TO MAR. 99 8944046100 GASKET ..........3 ..... FROM APR. 99~ 9044110300 STUD, M10X30 L=45 9098445650 9141496530 RING DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 115...

  • Page 116: Engine Water Piping Assembly

    ISUZU 6BG1 — VENTILATION ASSY. VENTILATION ASSY. PAGE 116 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 117 ISUZU 6BG1 — VENTILATION ASSY. VENTILATION ASSY. PART NO. PART NAME QTY. REMARKS 1093607520 HOSE, L=240 1097070841 CLIP, ID=20 8941101110 DIAPHRAGM ASSY. 1143620020 COVER 9934905100 SCREW, M5X10 PANHEAD DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 117...

  • Page 118: Fan And Fan Belt Assembly

    ISUZU 6BG1 — WATER PUMP AND CORROSION RESISTOR ASSY. WATER PUMP AND CORROSION RESISTOR ASSY. PAGE 118 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 119 9136128020 COVER 0280810700 BOLT, M10X70 FLANGE 0280810500 BOLT, M10X50 0286810350 BOLT, M10X35 5136420072 CENTER 28*# 1095030700 WASHER 29*# 1136310740 SHAFT 9030908200 SCREW 66*# 5096250550 SEAL 117* 1096601192 CONNECTOR DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 119...

  • Page 120: Fuel Injection Assembly

    ISUZU 6BG1 — THERMOSTAT AND HOUSING ASSY. THERMOSTAT AND HOUSING ASSY. PAGE 120 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 121 BOLT, M10X35 0108060950 BOLT, M10X95 9091505100 LOCK WASHER 9091605100 PLAIN WASHER 1137130370 PIPE 0501408250 BOLT, M8X25 ......3 ....W/LOCK AND PLAIN WASHER 1137430160 GASKET 113740130 GASKET 5137210152 PIPE DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 121...

  • Page 122: Isuzu 6Bg1 Engine

    ISUZU 6BG1 — ENGINE WATER PIPING ASSY. ENGINE WATER PIPING ASSY. PAGE 122 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 123 ISUZU 6BG1 — ENGINE WATER PIPING ASSY. ENGINE WATER PIPING ASSY. PART NO. PART NAME QTY. REMARKS 8971380860 HOSE DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 123...

  • Page 124: Fuel Pump And Pipe Assembly

    ISUZU 6BG1 — FAN AND FAN BELT ASSY. FAN AND FAN BELT ASSY. PAGE 124 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 125 9091505120 LOCK WASHER 9091607120 PLAIN WASHER 9991104120 1090091141 BOLT, M10X155 1136741181 ADJ. PLATE 1136741610 SLIDING PIECE 0286810250 ADJ. BOLT, M10X25 FLANGE 1 9034906100 SCREW, M6X10 9091505080 LOCK WASHER DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 125...

  • Page 126: Oil Cooler And Oil Filter Assembly

    ISUZU 6BG1 — FUEL INJECTION ASSY. FUEL INJECTION ASSY. PAGE 126 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 127 9091104080 5153150030 GASKET 9091607100 PLAIN WASHER 0500410200 BOLT, M10X20 ......2 ....W/PLAIN WASHER 1197511200 BRACKET 8943706750 GASKET 9154196120 CLIP 1154124711 PIPE 1096750371 BOLT 1096300820 GASKET, ID=8.2 OD=13.2 DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 127...

  • Page 128: Oil Pump And Oil Strainer Assembly

    ISUZU 6BG1 — FUEL FILTER AND BRACKET ASSY. FUEL FILTER AND BRACKET ASSY. PAGE 128 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 129 FUEL FILTER ASSY....1 ....INiICL. ITEMS W/* 1132121080 COVER 1132600470 VALVE 1096300850 GASKET 1132400691 ELEMENT 9091104100 9091505100 LOCK WASHER 9091605100 PLAIN WASHER 9091105100 NUT, M10 9091505100 LOCK WASHER DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 129...

  • Page 130: Oil And Vacuum Piping Assembly

    ISUZU 6BG1 — FUEL PUMP AND PIPE ASSY. FUEL PUMP AND PIPE ASSY. PAGE 130 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 131 BOLT M6X30 ......2 ....W/LOCK WASHER 9095245550 CLIP, ID=6 1096300850 GASKET, ID=14.2 OD=19.2 1132600011 OVERFLOW VALVE 0500406300 BOLT, M6X30 ......1 ....W/ LOCK WASHER 1096300850 GASKET, ID=14.2 OD=19.2 DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 131...

  • Page 132: Electrical Control Assembly

    ISUZU 6BG1 — OIL COOLER AND OIL FILTER ASSY. OIL COOLER AND OIL FILTER ASSY. PAGE 132 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 133 8943706700 GASKET 8941486171 BOLT 9091605100 PLAIN WASHER 9095720100 GASKET, ID=10.2 OD=19 1096231630 GASKET 444* 1112820140 GASKET 112820200 GASKET 5132000726 OIL FILTER ASSY..... 1 ....INCL. ITEMS W/# DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 133...

  • Page 134: Starter Components Assembly

    ISUZU 6BG1 — OIL PUMP AND OIL STRAINER ASSY. OIL PUMP AND OIL STRAINER ASSY. PAGE 134 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 135 5131250010 GEAR 1131130470 COVER ASSY. 5131210050 GEAR 0286810250 BOLT, M10X25 FLANGE 1131280180 PINION 1131190030 DOWEL 9131190100 COLLAR 1131230160 COUPLING 5098430030 BALL 1131401160 STRAINER 9131190100 COLLAR 1090440470 BOLT, M8X60 DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 135...

  • Page 136: Alternator Components Assembly

    ISUZU 6BG1 — OIL AND VACUUM PIPING ASSY. OIL AND VACUUM PIPING ASSY. PAGE 136 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 137 1096300830 GASKET, ID=10.2 134* 9099171051 CLIP 0280808400 BOLT, M8X40 FLANGE 277# 1117500241 9099129760 HOSE 9099155531 CLIP 9091505080 LOCK WASHER 9091104080 1117402011 FILLER ........1 ....INCL. ITEMS W/# DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 137...

  • Page 138: Injection Pump Components Assembly

    ISUZU 6BG1 — ELECTRICAL CONTROL ASSY. ELECTRICAL CONTROL ASSY. PAGE 138 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 139 BOLT, M10X35 9825300430 RESISTOR 5831510030 SWITCH ........1 ....INCL. ITEMS W/* 56D* 9827200690 SWITCH 9099022380 ADAPTER 8971256010 SWITCH 1197190362 COVER 9091505120 LOCK WASHER 9829322110 CABLE 1819001931 STOPPER DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 139...
  • Page 140 ISUZU 6BG1 — STARTER COMP. ASSY. STARTER COMP. ASSY. PAGE 140 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 141 9821161420 WASHER 5811291510 WASHER 5811291490 RING 1812291140 WASHER 1811293840 TERMINAL 1811291840 1825530230 RELAY ..........1 ....UP TO MAR. 95 1825530370 RELAY ..........1 ....FROM APR. 95~ DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 141...

  • Page 142: Governor Components Assembly

    ISUZU 6BG1 — ALTERNATOR COMP. ASSY. ALTERNATOR COMP. ASSY. PAGE 142 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 143 1812295430 COLLAR 1812295130 RETAINER 1812293760 RETAINER 1812295260 RETAINER 8941730600 RETAINER 1812130670 FRONT COVER 1812220550 PULLEY 1812230090 1812110900 STATOR 1812295560 WIRE 8941730610 BUSHING 1812295440 COVER 1812291220 CLIP 1812295160 CLIP DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 143...
  • Page 144 ISUZU 6BG1 — INJ. PUMP COMP. ASSY. INJ. PUMP COMP. ASSY. PAGE 144 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 145 9000906770 BEARING, NSK 1096300850 GASKET, ID=14.2 OD=19.2 1157590110 BOLT 126* 9812350170 ADAPTER 127* 5156190440 ADAPTER 9019006140 SCREW, M6X14 ........4 ....W/LOCK WASHER 148* 9812151440 GASKET 1156190240 BOLT DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 145...

  • Page 146: Feed Pump Assembly

    ISUZU 6BG1 — INJ. PUMP COMP. ASSY. INJ. PUMP COMP. ASSY. PAGE 146 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 147 SHIM ..........AR ....T=0.35 5156190370 SHIM ..........AR ....T=0.45 5156191080 SHIM ..........AR ....T=1.35 5156191090 SHIM ..........AR ....T=1.45 5156191100 SHIM ..........AR ....T=1.55 DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 147...

  • Page 148: Misc. Injection Pump Assembly

    ISUZU 6BG1 — GOVERNOR COMP. ASSY. GOVERNOR COMP. ASSY. PAGE 148 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 149 SHIM ..........AR ....T=0.25 1157292960 SHIM ..........AR ....T=0.30 1157292970 SHIM ..........AR ....T=0.35 1157292980 SHIM ..........AR ....T=0.40 1157292990 SHIM ..........AR ....T=0.50 9813919060 SEAL 86*# 9813254290 BUSHING 9019006160 BOLT DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 149...

  • Page 150: Coupling Assembly

    ISUZU 6BG1 — GOVERNOR COMP. ASSY. GOVERNOR COMP. ASSY. PAGE 150 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 151 BOLT, M8X18 ......1 ...... W/LOCK WASHER 154* 1157795620 BOLT 156* 1835794920 WASHER 160* 1157290150 GASKET 161* 1157290380 PLUG 196* 1157791910 BRACKET 253* 1157296360 LIMITER 352* 1157795640 CAP NUT 429* 5157290990 GASKET DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 151...

  • Page 152: Water Sedimenter Assembly

    ISUZU 6BG1 —FEED PUMP ASSY. FEED PUMP ASSY. PAGE 152 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 153 GASKET 1157590030 ADAPTER 1096750630 BOLT 1096300850 GASKET 9813550250 SNAP RING 5157510120 HOUSING 9813512050 PISTON 9813513020 SPRING 9813550350 GASKET 8941711850 PLUG 5157540010 TAPPET ASSY. 9813514030 ROLLER 9813514100 1157590020 GUIDE DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 153...

  • Page 154: Switch And Relay Assembly

    ISUZU 6BG1 — MISC. INJECTION PUMP ASSY. MISC. INJECTION PUMP ASSY. PAGE 154 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 155 ISUZU 6BG1 — MISC. INJECTION PUMP ASSY. MISC. INJECTION PUMP ASSY. PART NO. PART NAME QTY. REMARKS 1197510490 BRACKET ......... 1 ....INCL. ITEM W/* 9041010300 STUD 9091645100 PLAIN WASHER 9091506100 LOCK WASHER 5156390020 DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 155...

  • Page 156: Terms And Condition Of Sale - Parts

    ISUZU 6BG1 — COUPLING ASSY, COUPLING ASSY. PAGE 156 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 157 ISUZU 6BG1 — COUPLING ASSY. COUPLING ASSY. PART NO. PART NAME QTY. REMARKS 5157810030 COUPLING 9096620070 BOLT 9884105020 1156192470 PLATE 5156190480 WASHER 1125240150 GEAR 8944575170 BOLT DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 157...
  • Page 158 ISUZU 6BG1 — WATER SEDIMENTER ASSY. WATER SEDIMENTER ASSY. PAGE 158 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 159 BOLT, M8X25 FLANGE 33*# 8944163770 WASHER 8944537460 PLUG ......... 1 ....INCL. ITEMS W/# 5132190221 RING 5132190210 FLOAT 5154112231 PIPE 1096750860 BOLT, M14X27 1096300850 GASKET 1154143741 PIPE 1132112110 CASE DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 159...
  • Page 160 ISUZU 6BG1 — SWITCH AND RELAY ASSY. SWITCH AND RELAY ASSY. PAGE 160 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 161 ISUZU 6BG1 — SWITCH AND RELAY ASSY. SWITCH AND RELAY ASSY. PART NO. PART NAME QTY. REMARKS 1858886780 LABEL, ENGINE MAINT. 1823100080 SWITCH ASSY. 1823200010 BATTERY SWITCH 1825500732 EMERGENCY RELAY DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 161...
  • Page 162 RMA. products on the face hereof. A copy of the Return Material Authorization must accompany the return shipment. PAGE 162 — DCA-60SSI2 — PARTS AND OPERATION MANUAL — REV. #3 (09/15/01)
  • Page 163 NOTE PAGE DCA-60SSI2 — PARTS AND OPERATION MANUAL— REV. #3 (09/15/01) — PAGE 163...
  • Page 164 TMENT TMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN MAIN MAIN MAIN MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 MULTIQUIP INC. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT: 310-537-3700 800-421-1244 800-835-2551 FAX: 310-537-3927 FAX: 310-638-8046 •...

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