MULTIQUIP GA-2.3R2 Parts And Operation Manual
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MULTIQUIP GA-2.3R2 Parts And Operation Manual

MULTIQUIP GA-2.3R2 Parts And Operation Manual

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PARTS AND OPERATION MANUAL
Model GA-2.3R2
A.C. GENERATOR
MULTIQUIP
Revision #2 (03/05/01)
MULTIQUIP INC. . . . .
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-478-1244
FAX: 310-631-5032
•
www:multiquip.com

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Summary of Contents for MULTIQUIP GA-2.3R2

  • Page 1 PARTS AND OPERATION MANUAL MULTIQUIP Model GA-2.3R2 A.C. GENERATOR Revision #2 (03/05/01) MULTIQUIP INC..PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032 •...
  • Page 2 PAGE 2 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 3: Here's How To Get Help

    FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE 800-478-1244 or 310-537-3700 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 3...

  • Page 4: Table Of Contents

    Control Box Assembly ........28-29 Pipe Frame Assembly ........30-31 Name Plate And Decals ........32-33 NOTE Specification and part number are subject to change without notice PAGE 4 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 5: Parts Ordering Procedures

    10+ line items. Toll-free FAX: 800/6-PARTS-7 • 800-672-7877 *DISCOUNTS ARE SUBJECT TO CHANGE* Fax order discount and UPS special programs revised June 1, 1995 GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 5...

  • Page 6: Rules For Safe Operation

    I NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing generator. PAGE 6 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 7: Operation And Safety Decals

    Machine Safety Decals The GA-2.3R2 portable generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.

  • Page 8: Specifications

    Generally, the engine output power will decrease 3 1/2% for each 1000 feet of altitude above sea level, and 1% for each 10 ° fahrenheit above the standard temperature of 60 PAGE 8 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 9: General Information

    AC Voltmeter change without prior notice. l Ground Terminal Figure 1 (page 10) shows the basic controls and indicators for the GA-2.3R2 generator. GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 9...

  • Page 10: Controls And Indicators

    GA-2.3R2 — CONTROLS AND INDICATORS Figure 1. Controls and Indicators PAGE 10 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 11: Installation

    The engine exhaust contains always use rubber boots and gloves to noxious elements. insulate the body from a short circuit. GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 11...

  • Page 12: Pre-Setup

    . t f . t f . t f . t f . t f . t f . t f . t f a t l PAGE 12 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 13: Pre-Setup

    ° 4 ° 3 ° 0 ° 5 ° 3 ° 5 ° 5 ° 5 ° 5 ) ° GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 13...

  • Page 14: Instrumentation

    Main Circuit Breaker (2-Pole 60 Hz) This 2-pole, 17 amp breaker protects the generator from short circuiting or overloading from the 120V 60 Hz single phase load. PAGE 14 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 15: Load Application

    Submersible pumps, table saws etc. Total the running wattage and multiply by 3. Example: A conveyor belt runs at 8 KW use a 24 KW generator. GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 15...

  • Page 16: Operating Instructions

    DO NOT pull the starter rope all the way 3. Close the fuel cock. to the end. l DO NOT release the starter knob after pulling. Allow it to rewind as soon as PAGE 16 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 17: Maintenance

    Wipe heavy duty paper element dry with toweling. Saturate element with kerosene; squeeze excess from foam element. Wipe excess from heavy duty paper element. Figure 2. Spark Plug Gap GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 17...

  • Page 18: Preparation For Long Term Storage

    Clean all external parts of the generating set with a cloth. l Cover the generating set and store in a clean, dry place. PAGE 18 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 19: Wiring Diagram

    GA-2.3R2 — WIRING DIAGRAM GENERATOR ENGINE GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 19...

  • Page 20: Troubleshooting (Engine)

    . r e u f l o i t t e r . r o r o t o l f . t a PAGE 20 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 21: Troubleshooting (Engine)

    . l a r o t s u j s u j t e r . r o e " c i r GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 21...

  • Page 22: Troubleshooting (Generator)

    " h V I T " E e f e v i t c PAGE 22 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 23: Troubleshooting (Generator)

    . d i o r t e c i u f l o i t l o r c i v GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 23...

  • Page 24: Explanation Of Codes In Remarks Column

    If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available. NOTE The contents of this catalog are subject to change without notice . PAGE 24 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 25: Suggested Spare Parts

    1 .... KS31102211 ..OIL SENSOR NOTE Part numbers on this Suggested Spare Parts List may supercede/ replace the P/N shown in the text pages of this book. GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 25...

  • Page 26: Generator Assembly

    GA-2.3R2 — GENERATOR ASSY. GENERATOR ASSY. PAGE 26 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 27 SET BOLT, STATOR 0040006000 SPRING WASHER 952404470 PLAIN WASHER ....... 4 ....REPLACES 0041206000 7871329514 GROMMET 0601851760 011008020 HEX. HEAD BOLT ......4 ....REPLACES 0017108020 GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 27...
  • Page 28 GA-2.3R2 — CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 28 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 29: Control Box Assembly

    OIL ALARM LAMP ........1 ...... 06-106PR 0601815109 GROUND TERMINAL ........1 ...... T-381 55885 HEX. HEAD BOLT ......... 5 ...... REPLACES 0017105010 0017106016 HEX. HEAD BOLT GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 29...
  • Page 30 GA-2.3R2 — PIPE FRAME ASSY. PIPE FRAME ASSY. PAGE 30 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 31: Pipe Frame Assembly

    CAP, FUEL TANK 0602125031 FUEL GAGE 011008020 HEX. HEAD BOLT ....4 ..REPLACES 0017108020 0642008900 FUEL STRAINER ASSY..1 ..SEE PAGES 50 AND 51 GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 31...

  • Page 32: Name Plate And Decals

    GA-2.3R2 — NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 32 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 33: Name Plate And Decals

    PLATE, SERIAL NO........1 ..CONTACT MQ SERVICE DEPT. W/MODEL & S/N DCLGA23R2 KIT, DECAL ..........1 ..INCLUDES ITEMS W/ SEE DECAL ILLUSTRATIONS ON PAGE 7. GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 33...

  • Page 34: Robin Eh-17 Engine

    ROBIN EH-17 ENGINE — CRANKCASE ASSY. ROBIN GX240K1 ENGINE — CYLINDER HEAD CRANKCASE ASSY. PAGE 34 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 35 FLANGE BOLT 0851080000 RUBBER PIPE 8X11X75 2539900107 GASKET SET ........ 1 ..INCLUDES ITEMSW/ IN ADDITION SEE GASKETS FROM INTAKE & EXHAUST ASSY. (340,550,555 & 560) GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 35...

  • Page 36: Crankshaft & Piston Assembly

    ROBIN EH-17 ENGINE — CRANKSHAFT & PISTON ASSY. CRANKSHAFT & PISTON ASSY. PAGE 36 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 37 PISTON OVER SIZE 0.50MM 2532350117 PISTON RING SET STANDARD 2532350217 PISTON RING SET OVER SIZE 0.25MM 2532350317 PISTON RING SET OVER SIZE 0.50MM 0565160010 CLIP GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 37...

  • Page 38: Intake & Exhaust Assembly

    ROBIN EH-17 ENGINE — INTAKE & EXHAUST ASSY. INTAKE & EXHAUST ASSY. PAGE 38 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 39 LABEL, SHUTTER 2533290103 INSULATOR 2533590103 GASKET 3 (INSULATOR) 2273590103 GASKET (INSULATOR) 0110060130 FLANGE BOLT 2363590303 GASKET 2 (INSULATOR) 2263921200 NUT & WASHER ASSEMBLY 0023806000 FLANGE NUT GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 39...

  • Page 40: Governor Assembly

    ROBIN EH-17 ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. PAGE 40 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 41 2694330101 SPEED CONTROL CP 2274360103 KNOB 2694350103 STOP PLATE 0043104300 SCREW, PANHEAD 2694550303 IDLE SET SPRING 2274500203 SPRING WASHER 0043106300 SCREW 0022706000 0110060030 FLANGE BOLT GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 41...

  • Page 42: Cooling & Starting Assembly

    ROBIN EH-17 ENGINE — COOLING & STARTING ASSY. COOLING & STARTING ASSY. PAGE 42 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 43 2705012508 RATCHET 210-6 2275013108 FRICTION SPRING 210-11 2695014508 STARTER PULLEY 210-35 2705026108 RATCHET GUIDE 210-49 2275015208 SET SCREW 0110060010 FLANGE BOLT 0732004950 OHV MARK LABEL GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 43...

  • Page 44: Fuel & Lubricant Assembly

    ROBIN EH-17 ENGINE — FUEL & LUBRICANT ASSY. FUEL & LUBRICANT ASSY. PAGE 44 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 45 210-20 2386244008 MAIN NOZZLE 210-22 2536240108 MAIN JET 210-32 1066239208 SEAL 210-40 2466243508 ADJUST SCREW 210-41 2096244508 SPRING 210-89 2356242508 GUIDE HOLDER 210-101 2536235508 RING GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 45...

  • Page 46: Electric Coil Assembly And Spark Plug

    ROBIN EH-17 ENGINE — ELECTRIC COIL ASSY. AND SPARK PLUG ELECTRIC COIL ASSY. AND SPARK PLUG PAGE 46 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 47 0150040090 TAPPING SCREW 0241080010 GROMMET 0566120050 CLAMP 0659000010 PLUG TERMINAL 0650140150 SPARK PLUG BR6HS 0655000140 SPARK PLUG CAP 2247700201 WIRE CLAMP CP 0110060010 FLANGE BOLT GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 47...

  • Page 48: Oil Sensor Assembly

    ROBIN EH-17 ENGINE — OIL SENSOR ASSY. OIL SENSOR ASSY. PAGE 48 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 49 QTY. REMARKS KS31102301 OIL SENSOR CP 14 2147312201 WIRE 22 CP 2067550101 CLAMP CP 2077500101 CLAMP CP 2147900301 CLAMP CP 0011008160 BOLT & WASHER ASSY. GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 49...

  • Page 50: Fuel Strainer

    ROBIN EH-17 ENGINE — FUEL STRAINER FUEL STRAINER ASSY. PAGE 50 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)

  • Page 51: Fuel Strainer

    0642002410 LOCK NUT 10-15 0642003230 SPRING 2696260401 FUEL PIPE 4 CP ....1 ..INCLUDES ITEMS W/ 2696800403 RUBBER PIPE 0561110020 HOSE CLAMP 0521070042 BANJO GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 51...

  • Page 52: Terms And Conditions Of Sale - Parts

    RMA. products on the face hereof. A copy of the Return Material Authorization must accompany the return shipment. PAGE 52 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
  • Page 53 NOTE PAGE GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 53...
  • Page 54 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 Manufactured for MULTIQUIP INC. DENYO MANUFACTURING CO., JAPAN MULTIQUIP INC. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com...

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