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MULTIQUIP GA-6RZ2 Parts And Operation Manual
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MULTIQUIP GA-6RZ2 Parts And Operation Manual

MULTIQUIP GA-6RZ2 Parts And Operation Manual

A.c. generator
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PARTS AND OPERATION MANUAL
A.C. GENERATOR
MULTIQUIP
Model GA-6RZ2
Revision #3 (03/09/05)
MULTIQUIP INC. . . . .
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-478-1244
FAX: 310-631-5032
•
www:multiquip.com

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Summary of Contents for MULTIQUIP GA-6RZ2

  • Page 1 PARTS AND OPERATION MANUAL MULTIQUIP Model GA-6RZ2 A.C. GENERATOR Revision #3 (03/09/05) MULTIQUIP INC..PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032 •...
  • Page 2 PAGE 2 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)

  • Page 3: Here's How To Get Help

    FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE 800-478-1244 or 310-537-3700 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 3...

  • Page 4: Table Of Contents

    Control Box Assembly ........28-29 Pipe Frame Assembly ........30-31 Name Plate And Decals ........32-33 NOTE Specification and part number are subject to change without notice PAGE 4 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)

  • Page 5: Parts Ordering Procedures

    10+ line items. Toll-free FAX: 800/6-PARTS-7 • 800-672-7877 *DISCOUNTS ARE SUBJECT TO CHANGE* Fax order discount and UPS special programs revised June 1, 1995 GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 5...

  • Page 6: General Safety

    Allow these parts to cool before servicing generator. ■ DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source PAGE 6 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)
  • Page 7 Machine Safety Decals The GA-6RZ2 portable generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.

  • Page 8: Specifications

    Generally, the engine output power will decrease 3 1/2% for each 1000 feet of altitude above sea level, and 1% for each 10 ° ° ° ° ° fahrenheit above the standard temperature of 60 PAGE 8 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)

  • Page 9: General Information

    One 120V output receptacle (GFI protected). to change without prior notice. One main 21 amp circuit breaker. AC Voltmeter Idle Control Switch Full Power Switch Operation Switch GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 9...

  • Page 10: Controls And Indicators

    GA-6RZ2 — CONTROLS AND INDICATORS Figure 1. Controls and Indicators PAGE 10 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)

  • Page 11: Installation

    The engine exhaust contains always use rubber boots and gloves to noxious elements. insulate the body from a short circuit. GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 11...

  • Page 12: Pre-Setup

    . t f . t f . t f . t f . t f . t f . t f . t f a t l PAGE 12 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)
  • Page 13 ° 4 ° 3 ° 0 ° 5 ° 3 ° 5 ° 5 ° 5 ° 5 ) ° GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 13...

  • Page 14: Instrumentation

    OFF and consult your authorized Multiquip service dealer. Operation Switch Figure 3. 120/240V Simplified Diagram (Sw Dn.) This switch must be in the ON position (up) for normal operation. PAGE 14 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)

  • Page 15: Load Application

    Submersible pumps, table saws etc. Total the running wattage and multiply by 3. Example: A conveyor belt runs at 8 KW use a 24 KW generator. GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 15...

  • Page 16: Operating Instructions

    DO NOT pull the starter rope all the way 3. Close the fuel cock. to the end. DO NOT release the starter rope after pulling. Allow it to rewind as soon as possible. PAGE 16 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)

  • Page 17: Maintenance

    Wipe heavy duty paper element dry with toweling. Saturate element with kerosene; squeeze excess from foam element. Wipe excess from heavy duty paper element. Figure 4. Spark Plug Gap GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 17...

  • Page 18: Preparation For Long Term Storage

    Pull out the starter rope slowly and stop at the compression point. Clean all external parts of the generating set with a cloth. Cover the generating set and store in a clean, dry place. PAGE 18 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)

  • Page 19: Wiring Diagram

    GA-6RZ2— WIRING DIAGRAM GENERATOR ENGINE GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 19...

  • Page 20: Troubleshooting (Engine)

    . r e u f l o i t t e r . r o r o t o l f . t a PAGE 20 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)
  • Page 21 B " " K v i t r o t . l a t e r . r o e " c i r GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 21...

  • Page 22: Troubleshooting (Generator)

    L " " E o r t l a r i r i o r t n i r c e f v i t PAGE 22 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)
  • Page 23 . d i o r t e c i u f l o i t l o r c i v GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 23...

  • Page 24: Explanation Of Codes In Remarks Column

    If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available. NOTE The contents of this catalog are subject to change without notice . PAGE 24 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)

  • Page 25: Suggested Spare Parts

    1 .... 06022100102 ..STARTER SWITCH NOTE Part numbers on this Suggested Spare Parts List may supercede/ replace the P/N shown in the text pages of this book. GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 25...

  • Page 26: Generator Assembly

    GA-6RZ2— GENERATOR ASSY. GENERATOR ASS’Y PAGE 26 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)

  • Page 27: Generator Ass'y

    7871331003 COVER 7871344204 SET BOLT, STATOR 0040008000 SPRING WASHER 031108160 PLAIN WASHER ......4 ..REPLACES 0041208000 7871329514 GROMMET 0601851760 011008020 HEX. HEAD BOLT ......4 ..REPLACES 0017108020 GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 27...

  • Page 28: Control Box Assy

    GA-6RZ2— CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 28 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)

  • Page 29: Control Box Assembly

    OIL ALARM LAMP ...... 1 ..REPLACES 0602123555 0663000010 STARTER SWITCH ....1 ..REPLACES 0602100102 0660000040 OPERATION SWITCH ....1 ..REPLACES 0601830791 0601802137 FUSE ...........1 ..10A 2463170101 CAMSHAFT CP GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 29...
  • Page 30 GA-6RZ2— PIPE FRAME ASSY. PIPE FRAME ASSY. PAGE 30 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)

  • Page 31: Pipe Frame Assembly

    BATTERY SHEET ......1 ..REPLACES 1702202104 7905458103 BATTERY BAND 0805082204 BATTERY BOLT 0037806000 WING NUT 952404470 SPRING WASHER ...... 2 ..REPLACES 0041206000 0040006000 PLAIN WASHER D1343200604 GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 31...

  • Page 32: Name Plate And Decals

    GA-6RZ2 — NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 32 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)
  • Page 33 PLATE, SERIAL NO........1 ..CONTACT MQ SERVICE DEPT. W/MODEL & S/N DCLGA6RZ2 KIT, DECAL ..........1 ..INCLUDES ITEMS W/ SEE DECAL ILLUSTRATIONS ON PAGE 7. GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 33...

  • Page 34: Crankcase Assembly

    ROBIN EH-34 ENGINE — CRANKCASE ASSY. ROBINGX240K1 ENGINE — CYLINDER HEAD CRANKCASE ASSY. PAGE 34 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)

  • Page 35: Crankcase Assy

    BREATHER PLATE CP 2461600603 GASKET, BREATHER COVER 1 2461600703 GASKET, BREATHERPLATE 2461080103 RUBBER PIPE 0110060030 FLANGE BOLT 2479900207 GASKET SET ......1 ..INCLUDES ITEMS W/% REPLACES 2479900107 GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 35...

  • Page 36: Crankshaft& Piston Assy

    ROBIN EH-34 ENGINE — CRANKSHAFT & PISTON ASSY. CRANKSHAFT& PISTON ASSY. PAGE 36 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)
  • Page 37 PISTON RING SET ..... 1 ... STD. 2472350217 PISTON RING SET ..... 1 ... OVER SIZE 0.25MM 2472350317 PISTON RING SET ..... 1 ... OVER SIZE 0.50MM 0565210020 CLIP GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 37...

  • Page 38: Intake Exhaust Assembly

    ROBIN EH-34 ENGINE — INTAKE EXHAUST ASSY. INTAKE EXHAUST ASSY. PAGE 38 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)
  • Page 39 BOLT AND WASHER ASSY. 2343590203 GASKET 2, INSULATOR 001606120 BOLT AND WASHER ASSY..1 ...REPLACES 0011006120 0023706000 FLANGE NUT ......2 ...REPLACES 0023806000 0732000150 LABEL, SHUTTER GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 39...

  • Page 40: Governor Assy

    ROBIN EH-34 ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. PAGE 40 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)
  • Page 41 0186060020 2464250123 GOVERNOR SPRING 0110060050 FLANGE BOLT ......1 ..REPLACES 0110060010 2464330111 SPEED CONTROL CP 0043105350 SCREW, PANHEAD 0022705000 0011008160 BOLT & WASHER ASSY. GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 41...

  • Page 42: Cooling & Starting Assembly

    ROBIN EH-34 ENGINE — COOLING & RECOIL STARTER ASSY. COOLING & RECOIL STARTER ASSY. PAGE 42 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)
  • Page 43 210-11 2465014708 STARTER PULLY 210-35 2465016008 RATCHET GUIDE 210-49 2275015208 SET SCREW 0110060502 FLANGE BOLT ......4 ...REPLACES 0110060010 0016508120 BOLT 0732004350 LABEL, OHV MARK GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 43...

  • Page 44: Carburetor Assy

    ROBIN EH-34 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. PAGE 44 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)
  • Page 45 210-24 2246256908 CLIP 210-32 1066239208 SEAL 210-40 2466243508 ADJUST SCREW 210-41 2096244508 SPRING 210-60 1566235108 PACKING 210-61 2476255008 CAP, CHOKE 210-62 2366268008 SEAL 210-119 2466255108 GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 45...

  • Page 46: Coil Assembly And Spark Plug

    ROBIN EH-34 ENGINE — COIL ASSY. AND SPARK PLUG COIL ASSY. AND SPARK PLUG PAGE 46 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)
  • Page 47 BOLT AND WASHER ASSY. 0043506200 SCREW AND WASHER ASSY. 4 2467310301 WIRE 3 CP 2267550103 GROMMET 0650140100 SPARK PLUG ......1 ..B-6ES 0655000051 SPARK PLUG CAP 2467550201 CLAMP CP GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 47...

  • Page 48: Starter Assembly And Magnetic Switch

    ROBIN EH-34 ENGINE — STARTER ASSY. & MAGNETIC SWITCH STARTER ASSY. & MAGNETIC SWITCH PAGE 48 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)
  • Page 49 FLANGE BOLT 2147310111 WIRE 1 CP 0661000010 MAGNETIC SWITCH 0566000250 CLAMP 0732004480 LABEL, BATTERY 2147850103 WIRE CASING 0032006000 SPRING WASHER 0022706000 0032005000 SPRING WASHER 0021705000 GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 49...

  • Page 50: Oil Level Sensor & Solenoid Assembly

    ROBIN EH-34 ENGINE — OIL LEVEL SENSOR & SOLENOID ASSY. OIL LEVEL SENSOR & SOLENOID ASSY. PAGE 50 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)
  • Page 51 WASHER, LOCK ......1 ..CANNOT BE PURCHASED SEPERATELY 2467600701 BRACKET, SOLENOID, 2 CP 2347820203 SPRING, SOLENOID 0011106100 BOLT AND WASHER ASSY. 0011310200 BOLT AND WASHER ASSY. GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 51...

  • Page 52: Terms And Conditions Of Sale - Parts

    RMA. products on the face hereof. A copy of the Return Material Authorization must accompany the return shipment. PAGE 52 — GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05)
  • Page 53 NOTE PAGE GA-6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #3 (03/09/05) — PAGE 53...

  • Page 54: Service Department

    FAX: (310) 537-4259 WARRANTY DEPARTMENT 800/421-1244, EXT. 279 FAX: (310) 537-1173 MAIN 800/421-1244 FAX: (310) 537-3927 Manufactured for MULTIQUIP INC. DENYO MANUFACTURING CO., JAPAN MULTIQUIP INC. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com...