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Jet J-1600R Operating Instructions And Parts Manual

5-ft. radial arm drill press
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Operating Instructions and Parts Manual
5-ft. Radial Arm Drill Press
Models J-1600R, J-1600R-4
WALTER MEIER (Manufacturing) Inc.
427 New Sanford Road
LaVergne, Tennessee 37086
Part No. M-320038
Ph.: 800-274-6848
Revision G2 09/2013
www.waltermeier.com
Copyright © 2013 Walter Meier (Manufacturing) Inc.
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  • Page 1 This .pdf document is bookmarked Operating Instructions and Parts Manual 5-ft. Radial Arm Drill Press Models J-1600R, J-1600R-4 WALTER MEIER (Manufacturing) Inc. 427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-320038 Ph.: 800-274-6848 Revision G2 09/2013 www.waltermeier.com Copyright © 2013 Walter Meier (Manufacturing) Inc.

  • Page 2: Warranty And Service

    Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your JET® tools. For the name of an Authorized Service Center in your area call 1-800-274-6848.

  • Page 3: Table Of Contents

    12.0 Maintenance for J-1600R ........................... 26   12.1 General Cleaning ........................26   11.2 Lubrication ..........................26   13.0 Replacement Parts – J-1600R Radial Arm Drill ..................28   13.1.1 Riser Mechanism: Exploded View ..................28   13.1.2 Riser Mechanism: Parts List ....................29  ...
  • Page 4 13.8.2 Hydraulic Clamping Mechanism: Parts List ................48   14.0 Electrical Connections for J-1600R ......................50   14.1 Electrical Connections for J-1600R: Parts List ................53   15.0 Hydraulic system of J-1600R ........................54   Familiarize yourself with the following safety notices used in this manual: This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage.

  • Page 5: Safety

    Used properly, - Always keep machine guards in place. JET machinery is among the best in design and - Always put start switch in “OFF” position before safety. However, any machine used improperly can plugging in machine.

  • Page 6: General Electrical Cautions

    14. Remove adjusting keys and wrenches before 17. Keep hands in sight and clear of all moving turning machine on. parts and cutting surfaces. 15. Use the right tool. Don’t force a tool or 18. All visitors should be kept a safe distance from attachment to do a job for which it was not the work area.

  • Page 7: Specifications

    4.0 Specifications The JET Model J-1600R is a powerful and versatile radial arm drill press. The drill head is mounted on an arm and can slide along the arm to position the spindle over the work piece. The arm itself can be rotated on its support column to allow centering the spindle over the work piece.

  • Page 8: Machining Capacities

    4.1 Machining Capacities Drilling Tapping Boring Mild Steel 2-1/2 in. (mm) 2” (mm) 5” (mm) Cast iron 2-5/16 in. (58.75mm) 2-3/8” (mm) 7-3/8” (mm) Table 2 4.2 Machine Environment 1. Do not position the machine where it receives direct sunlight. 2.

  • Page 9: Overall Dimensions, J-1600R

    4.4 Overall Dimensions, J-1600R Figure 2 The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, Walter Meier reserves the right to change specifications at any time and without prior notice,...

  • Page 10: General Features And Terminology, J-1600R

    5.0 General Features and Terminology, J-1600R Figure 3 1. Column cover (encloses arm elevating motor) 19. Spindle motor, 7-1/2HP 2. Elevating lead screw 20. Leveling screws 3. Column 21. Work lamp toggle switch 4. Locking nuts 22. Support block (for shipping only) 5.
  • Page 11 General Features and Terminology, J-1600R (cont.) Figure 4 Figure 5...

  • Page 12: Set-Up And Assembly

    6.0 Set-Up and Assembly 6.1 Floor Diagrams for J-1600R Figure 6 Figure 6 shows spacing for the 360° rotational path of the arm, plus 1000mm (approx. 40 inches) of general maintenance area on each side. Distance column center to arm limit...

  • Page 13: Unpacking

    Contents of Shipping Container 6.2 Unpacking (see Figure 8) Remove any remnants of shipping crate and check shipping damage. Report damage Radial Arm Drill Press (not shown) immediately to your distributor and shipping agent. Leveling Pads Do not discard any shipping material until the Tool Box, containing: Radial Arm Drill Press is installed and running Grease gun...

  • Page 14: Machine Set-Up

    the support brace. Remove shipping block and 6.3 Machine Set-Up wood platform from box table. Remove shipping brace from base. (Retain these 1. After dismantling crate, remove toolbox and support pieces if machine is to be transported any accessory items from around machine. in future.) 2.

  • Page 15: Electrical Connections

    3. Connect the remaining three wires in the cable All three motors on the J-1600R are 3-phase (labeled R, S and T) to the three power lines in motors of the same voltage value. All control the branch.

  • Page 16: Operating Controls

    7.0 Operating Controls Figure 10: Operating Controls...

  • Page 17: Operation

    The Model J-1600R uses a No. 5 Morse taper in the spindle to secure tooling. Any drill, milling 1. Adjusting height of arm on support column.

  • Page 18: Raising And Lowering Radial Arm

    3. When spindle is positioned correctly and no other adjustments are required, push LOCK button to engage all machine locks. 8.8 Setting spindle speed Spindle speeds are established using gear change levers on lower right-hand side of drill head. The shorter of the two levers (C, Figure 12) operates a two-speed mechanism which puts the gearbox in either high or low gear.

  • Page 19: Feed Rate And Depth Of Cut

    1. Set feed rate according to instructions in 8.9 Feed rate and depth of cut section 8.10; Setting feed rate. The J-1600R has limit switches on the quill which 2. Set spindle speed appropriate to desired cut cut power to drive motor when quill has reached (section 8.8;...

  • Page 20: Spindle Direction And Power Feed

    6. Stop spindle by moving spindle control switch to center (neutral). 8.17 Power ON/OFF If your J-1600R was connected to its service branch correctly, there will be a service disconnect with an external power cutoff lever or switch which disconnects the drill press from the service branch.

  • Page 21: Coolant Control

    8.21 Resetting STOP switch you have turned off power at this disconnect before beginning such procedures. When pressed, the red emergency stop button Once your workpiece is clamped securely and remains engaged. Turn switch clockwise in tooling is installed, you can reestablish power to direction of arrow to disengage.

  • Page 22: Arm/Spindle Control Lever

    8.24 Arm/spindle control lever 5. Move arm/spindle control lever to Arm UP. 6. Press emergency stop button after arm has The four-position arm/spindle control lever is elevated a short distance. located on left hand side of drill head console. See Figure 10.

  • Page 23: Clutch Adjustment

    9.3 Clutch adjustment 9.4 Hydraulic pressure adjustment If the spindle, in Hi or Low speed, won’t rotate fully If there is little or no hydraulic pressure during while drilling, the clutch requires adjustment. normal operation, adjust as follows: Proceed as follows; 1.

  • Page 24: Troubleshooting The J-1600R

    10.0 Troubleshooting the J-1600R Trouble Probable Cause Suggested Remedy Drill bit too large. Turn off power, wait three minutes after spindle stops turning, then push re-set on Feed rate too fast. the relay in the control box. Operation not in compliance with speed...

  • Page 25: Spindle Speed Chart (J-1600R)

    11.0 Spindle speed chart (J-1600R) Note: A similar chart is found on front of drill head. 50 Hz 1575 60 Hz 1890 1010 50 Hz 1106 60 Hz 1330 1/16~1/4 1/4~9/16 9/16~1 1~1½ 1½~2 2~2-5/8 steel Drill Ø inch cast...

  • Page 26: Maintenance For J-1600R

    Regularly scheduled maintenance is crucial to ensure a long service life for your machine. The schedule below shows general cleaning, lubrication points and coolant replacement information for the J-1600R Radial Arm Drill Press. Item numbers are located in Figures 20-22. Using proper eye protection, clean parts using a metal brush and a rag dipped with oil (Mobil Vactra AA or equivalent).
  • Page 27 Figure 20 Figure 21 Figure 22...

  • Page 28: Replacement Parts - J-1600R Radial Arm Drill

    13.0 Replacement Parts – J-1600R Radial Arm Drill Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-274- 6848, Monday through Friday (see our website for business hours, www.waltermeier.com). Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.

  • Page 29: Riser Mechanism: Parts List

    13.1.2 Riser Mechanism: Parts List Index No. Part No. Description Size 1 ....J-5241361 ....Column Cover ....................1 2 ....10431 ......Nut Cover Seat ....................1 3 ....TS-1503041 ....Socket Head Cap Screw........M6x16L ......5 4 ....

  • Page 30: Column And Base: Exploded View

    13.2.1 Column and Base: Exploded View...

  • Page 31: Column And Base: Parts List

    13.2.2 Column and Base: Parts List Index No. Part No. Description Size 1 ....J-524389 ....Base....................... 1 2 ....524391 ...... Cover ......................2 3 ....J-524393 ....Cover ......................1 4 ....524394 ...... Pan Head Machine Screw ........3/16”x3/8”L ......2 5 ....
  • Page 32 Index No. Part No. Description Size 60 ....J1600R-360....Setting Nut ..................... 1 61 ....J1600R-361....Setting Nut ..................... 1 62 ....J1600R-362....Nut ......................... 4 63 ....J1600R-363....Bolt......................... 4 64 ....J1600R-364....Electric Wire Cover ..................1 65 ....

  • Page 33: Coolant System: Exploded View

    13.3.1 Coolant System: Exploded View 13.3.2 Coolant System: Parts List Index No. Part No. Description Size 1 ....5712921A ....Coolant Pump ............. 150L 220/440V 3PH ... 1 2 ....TS-1550041 ....Flat Washer ............M6 ........4 3 ....TS-1503041 ....Socket Head Cap Screw........M6 x 16L ......4 4 ....

  • Page 34: Gearbox Assembly (Upper Section): Exploded View

    13.4.1 Gearbox Assembly (Upper Section): Exploded View...

  • Page 35: Gearbox Assembly (Upper Section): Parts List

    13.4.2 Gearbox Assembly (Upper Section): Parts List Index No. Part No. Description Size 1 ....5237011 ....Retainer .............. R80 ........1 2 ....5237021 ....Spacer ......................1 3 ....5237041 ....Retainer .............. S40 ........1 4 ....BB-6208ZZ ....Bearing ............... 6208ZZ ....... 1 5 ....
  • Page 36 Index No. Part No. Description Size 60 ....BB-6005ZZ ....Bearing ............... 6005ZZ ....... 1 61 ....5237561 ....Collar ......................1 62 ....5237571 ....Clutch Pipe ............OD-257 ......1 63 ....5237561 ....Collar ......................1 64 ....

  • Page 37: Gearbox Assembly (Lower Section): Exploded View

    13.5.1 Gearbox Assembly (Lower Section): Exploded View...

  • Page 38: Gearbox Assembly (Lower Section): Parts List

    13.5.2 Gearbox Assembly (Lower Section): Parts List Index No. Part No. Description Size 1 ....J-523805 ....Gear Box Housing ..................1 2 ....523806 ...... Roller ......................1 3 ....523807 ...... Bearing ............... TAF172520 ......1 4 ....
  • Page 39 Index No. Part No. Description Size 59 ....5238811 ....Swing Lever ....................1 60 ....523885 ...... Swing Lever Frame..................1 61 ....523888 ...... Bolt..............M6x50L ......2 62 ....SB-3/8 ....... Steel Ball............. 3/8” ........1 63 ....
  • Page 40 Index No. Part No. Description Size 119 .... 5239391 ....Collar ......................1 120 .... 10539 ......Eject Collar ....................1 ....10539A ...... Eject Collar ............. 1 (s/n 0809188 and higher) 121 .... 5239421 ....Spring ......................2 122 ....
  • Page 41 Index No. Part No. Description Size 179 .... 524004 ...... Change Lever ....................1 180 .... TS-1502031 ....Socket Head Cap Screw........M5x12L ......3 181 .... J1600R-5181..... Cover ......................1 182 .... 5238211 ....Pan Head Machine Screw ........3/16”x3/8”L ......4 183 ....

  • Page 42: Rear Of Head: Exploded View

    13.6.1 Rear of Head: Exploded View...

  • Page 43: Rear Of Head: Parts List

    13.6.2 Rear of Head: Parts List Index No. Part No. Description Size 1 ....5240651 ....Oil Feed Pump ............ AM2 ........1 2 ....5240661 ....Male Fitting ............PT1/4”x1/4”H ...... 2 3 ....524067 ...... Oil Pump Seat....................1 4 ....
  • Page 44 Index No. Part No. Description Size 60 ....AB1012W-F13... Retainer .............. S20 ........1 61 ....J1600R-661....Plug........................ 2 62 ....TS-1503051 ....Socket Head Cap Screw........M6x20L ......1 63 ....AB1012W-F13... Retainer .............. S20 ........1 64 ....10874 ......Oil Tank ......................1 65 ....

  • Page 45: Feed Change Mechanism: Exploded View

    13.7.1 Feed Change Mechanism: Exploded View 13.7.2 Feed Change Mechanism: Parts List Index No. Part No. Description Size 1 ....J-5240111 ....Feed Gear Frame ..................1 2 ....5240121 ....Gear Shaft ..................... 1 3 ....BB-6002ZZ ....Bearing ............... 6002ZZ ....... 1 4 ....
  • Page 46 Index No. Part No. Description Size 26 ....J1600R-726....Bearing ............... TLA1412Z ......1 27 ....524045 ...... Gear Collar ....................1 28 ....5240461 ....Shaft ......................1 29 ....HVBS462-073 ... Key..............5x5x30L ......1 30 ....5233811 ....Key..............5x5x12L ......1 31 ....

  • Page 47: Hydraulic Clamping Mechanism: Exploded View

    13.8.1 Hydraulic Clamping Mechanism: Exploded View...

  • Page 48: Hydraulic Clamping Mechanism: Parts List

    13.8.2 Hydraulic Clamping Mechanism: Parts List Index No. Part No. Description Size 1 ....524296 ...... Leading Bar ....................1 2 ....524297 ...... Key..............7mmx30L ......1 3 ....524298 ...... Limit Rubber ....................2 4 ....BB-6205ZZ ....Bearing ............... 6205ZZ ....... 1 5 ....
  • Page 49 Index No. Part No. Description Size 57 ....J1600R-857....Cam ....................... 1 58 ....TS-1524031 ....Set Screw ............M8x12L ......1 59 ....13-6030-001-2... Taper Pin ............#4x64L ....... 1 60 ....J1600R-860....Retainer .............. R90 ........1 61 ....
  • Page 50 13.9.1 Hydraulic System: Exploded View...
  • Page 51 13.9.2 Hydraulic System: Parts List Index No. Part No. Description Size 1 ....524235 ...... Bolt......................... 2 2 ....5242361 ....Solenoid Valve ............ DSG-3C2 ......2 3 ....524237 ...... Bolt......................... 2 4 ....5242381 ....Pilot Check Valve Assembly ................1 5 ....

  • Page 52: Electrical Connections For J-1600R

    14.0 Electrical Connections for J-1600R...

  • Page 53: Electrical Connections For J-1600R: Parts List

    14.1 Electrical Connections for J-1600R: Parts List Part No. Symbol Description Size E0701022 ..MS1 ......Magnetic Contactor..........CU27, 110V ....... 1 E0701022 ..MS2 ......Magnetic Contactor..........CU27, 110V ....... 1 E0701020 ..MS3 ......Magnetic Contactor..........CU11,3a1b,110V ....1 E0701020 ..

  • Page 54: Hydraulic System Of J-1600R

    15.0 Hydraulic system of J-1600R 1 – Tank 2 – Hydraulic Pump 3 – Release Valve (40 bar) 4 – Pressure Gauge, 2-1/2” x 70 bar 5 – Solenoid Valve 6 – Solenoid Valve...
  • Page 55 This page intentionally left blank...
  • Page 56 WALTER MEIER (Manufacturing) Inc. 427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.com www.waltermeier.com...

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J-1600r-4

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