Jet JWS-25CS Owner's Manual

Jet JWS-25CS Owner's Manual

Hd wood shaper
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JWS-25CS HD Wood Shaper
JET EQUIPMENT & TOOLS, INC.
A WMH Company
www.jettools.com
OWNER'S MANUAL
P.O. BOX 1349
Auburn, WA 98071-1349
e-mail jet@jettools.com
253-351-6000
Fax 253-939-8001
M-708322 9/00

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  • Page 1 OWNER’S MANUAL JWS-25CS HD Wood Shaper JET EQUIPMENT & TOOLS, INC. A WMH Company www.jettools.com P.O. BOX 1349 Auburn, WA 98071-1349 e-mail jet@jettools.com 253-351-6000 Fax 253-939-8001 M-708322 9/00...
  • Page 2: Warranty

    LIMITED TOOL AND EQUIPMENT WARRANTY JET makes every effort to assure that its products meet high quality and durability standards and warrants to the original retail consumer/purchaser of our products that each product be free from defects in materials and workmanship as follows: 2 YEAR LIMITED WARRANTY ON THIS JET PRODUCT.
  • Page 3: Warnings

    WARNING Wear eye protection. Be sure keyed washer is directly under the spindle nut and the spindle nut is tight. Feed the workpiece against the rotation of the cutter. Do not use awkward hand positions. Keep fingers away from the revolving cutter. Use fixtures when necessary. Use the overhead guard when the adjustable fence is not in place.
  • Page 4 SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and it frees both hands to operate the tool. DON’T OVERREACH. Keep proper footing and balance at all times. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
  • Page 5: Table Of Contents

    Parts Breakdowns & Parts Lists ... 16-23 Wiring Diagram ... 24 The specifications in this manual are given as general information and are not binding. JET Equipment and Tools reserves the right to effect, at any time and without prior notice, changes or alterations to...
  • Page 6: Unpacking & Cleanup

    Unpacking and Cleanup 1. Finish removing all contents from the shipping container. Do not discard any shipping material until the shaper is set up and running. 2. Inspect contents for shipping damage and report any damage to your distributor. 3. Clean all protected parts with kerosene. Do not use gasoline, paint thinner, or any cellulose-based solvent.
  • Page 7: Assembly

    Assembly 1. Attach table extension wing to the shaper table using three hex cap bolts and three washers. 2. Attach the rear door to the shaper cabinet using two pins. 3. Attach the chrome handle to the raising and lowering handwheel located on the front of the machine.
  • Page 8: Electrical Connections

    All electrical connections must be done by a qualified electrician! Failure to comply may cause serious injury and/or damage to property! The JWS-25CS is rated at 230V single phase only. The machine must be properly grounded. Electrical Controls The shaper is equipped with a push-button control system and reversing switch.
  • Page 9: Belt Adjustment

    Speed Change The JWS-25CS shaper may be operated at 8,000 RPM (lower pulleys) or 10,000 RPM (upper pulleys). To change the spindle speed, loosen the lock handle (B, Fig. 5) and pivot the motor assembly toward the spindle.
  • Page 10: Fence Adjustment

    Fence Adjustments 1. Adjust fences by loosening ratcheting handle (A, Fig. 7), turn knob (B, Fig. 7) to adjust fence in or out, and tighten ratcheting handle. 2. Adjust spindle guard height by loosening two screws (C, Fig. 7), sliding guard up or down to desired height, and then tightening screws.
  • Page 11: Table Ring Removal And Installation

    Table Ring Removal and Installation Disconnect the machine from power source, unplug! The rings should easily lift out of the table insert. The table insert has three setscrews that can raise and lower the insert. The insert should be slightly lower than the table. Keep the rings and insert clean to prevent them from sticking.
  • Page 12: Shaping With Collars And Starting Pin

    2. When the shaping operation removes the entire edge of the work (i.e. jointing or making a full bead), the shaped edge will not be supported by the rear fence when both fences are in line as shown in Figure 9. In this case, the work piece should be advanced to the position shown in figure 9 and stopped.
  • Page 13: Collar Positioning

    Collar Positioning Collars may be positioned above, below, or between two cutters: 1. When using the collar below the cutter, figure 14, the progress of the cut can be observed at all times. A disadvantage of this method is any accidental lifting of the work will gouge the wood and ruin the workpiece.
  • Page 14: Troubleshooting

    Troubleshooting Problem Shaper will not start Overload kicks out frequently Cutter does not come up to full speed Cuts are unsatisfactory Machine vibrates Possible Causes and Solutions: *Fuse blown or circuit breaker tripped Replace fuse or reset circuit breaker *Cord damaged Replace cord *Cord unplugged from the power source Plug in power cord...
  • Page 15 Edge splits off on cross grain cut Raised areas on shaped edge Work pulled from hand Depth of cut not uniform Work burns Cut height not uniform Cuts not smooth Spindle does not raise freely *Characteristic of this type of cut Make cross grain cuts first, then finish cut with the grain Use scrap block to support end of cut...
  • Page 16: Parts Breakdowns & Parts Lists

    Base Breakdown...
  • Page 17 Parts List for the JET JWS-25CS Shaper Base Assembly Index Part Description Size Qty. 1...JWS25-101 ... Cabinet..1 2...JWS25-102 ... JET Stripe ..1 3...JWS25-103 ... Plastic Nut ..1 4...JWS25-104 ... Strain Relief ..1 5...JWS25-105 ... Motor Cord (fwd.-rev. switch to motor)..1 6...JWS25-106 ...
  • Page 18 Motor Assembly...
  • Page 19 Motor Assembly Index Part Description Size Qty. 1...JWS25-201 ... Spindle Housing ..1 2...JWS25-202 ... Hex Nut ... 1/2 ...6 3...TS-0720091 ... Lock Washer ... 3/8 ...5 4...TS-0060051 ... Hex Head Screw... 3/8-16x1 ...8 5...TS-0561031 ... Hex Nut ... 3/8-16 ...7 6...TS-0090061 ...
  • Page 20 Spindle Assembly...
  • Page 21 Index Part 1...JWS25-301 ... Hex Nut ... 5/8 L.H...1 2...JWS25-302 ... Hex Nut ... 3/4 R.H..1 3...JWS25-303 ... Spacer... 3/4x1/2 ...1 4...JWS25-304 ... Spacer... 3/4x3/4 ...2 5...JWS25-305 ... Spacer... 3/4x1 ...1 6...709526... Spindle ... 3/4 ...1 7...JWS25-307 ... Main Spindle ..1 8...JWS25-308 ...
  • Page 22 Fence Breakdown...
  • Page 23 Index Part 1...JWS25-401 ... Knob..2 2...TS-0680021 ... Flat Washer... 1/4 ...4 3...JWS25-403 ... Plate Guard ..1 4...JWS25-404 ... Ratcheting Handle ..2 5...JWS25-405 ... Wood Screw..4 6...JWS25-406 ... Screw ... 1/4-20x1/2 ...2 7...JWS25-407 ... Dust Chute ..1 8...JWS25-408 ...
  • Page 24: Wiring Diagram

    Electrical Schematic...

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