American Dryer Corp. ADG / MLG-170DR Installation Manual
American Dryer Corp. ADG / MLG-170DR Installation Manual

American Dryer Corp. ADG / MLG-170DR Installation Manual

Phase 7 / non-coin / dsi / dual timer / fire suppression system

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ADG / MLG-170DR
Installation Manual
Phase 7 / Non-Coin / DSI / Dual Timer / Fire Suppression System
WARNING: For your safety the information
in this manual must be followed to
minimize the risk of fire or explosion and
to prevent property damage, personal
injury or death.
— Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch;
do not use any phone in your
building.
Clear the room, building or area of
all occupants.
Immediately call your gas supplier
from a neighbor's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fire department.
— Installation and service must be
performed by a qualified installer, service
agency or the gas supplier.
AVERTISSEMENT: Assurez-vous de bien
suivre les instructions données dans cette
notice pour réduire au minimum le risque
d'incendie ou d'explosion ou pour éviter
tout dommage matériel, toute blessure ou
la mort.
—Ne pas entreposer ni utiliser d'essence
ni d'autres vapeurs ou liquides
inflammables à proximité de cet
appareil ou de tout autre appareil.
—QUE FAIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ:
Ne pas tenter d'allumer d'appareils.
Ne touchez à aucun interrupteur. Ne
pas vous servir des téléphones se
trouvant dans le bâtiment.
Évacuez la pièce, le bâtiment ou la
zone.
Appelez immédiatement votre
fournisseur de gaz depuis un voisin.
Suivez les instructions du fournisseur.
Si vous ne pouvez rejoindre le
fournisseur de gaz, appelez le service
des incendies.
—L'installation et l'entretien doivent être
assurés par un installateur ou un
service d'entretien qualifié ou par le
fournisseur de gaz.
American Dryer Corporation
88 Currant Road
Fall River MA 02720-4781 USA
Telephone: +1 (508) 678-9000 / Fax: +1 (508) 678-9447
e-mail: techsupport@amdry.com
www.amdry.com
ADC Part No. 113409-2

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Summary of Contents for American Dryer Corp. ADG / MLG-170DR

  • Page 1 ADG / MLG-170DR Installation Manual Phase 7 / Non-Coin / DSI / Dual Timer / Fire Suppression System AVERTISSEMENT: Assurez-vous de bien WARNING: For your safety the information suivre les instructions données dans cette in this manual must be followed to notice pour réduire au minimum le risque...
  • Page 2 Retain This Manual in a Safe Place for Future Reference This product embodies advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation. Only qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
  • Page 3: Table Of Contents

    Table of Contents WARNING Proposition 65 Section I Use of this product could expose you to substances Safety Precautions ........4 from fuel combustion that contain chemicals known to the State of California to cause cancer, Section II birth defects and other reproductive harm. Specifications ..........
  • Page 4: Safety Precautions

    SECTION I SAFETY PRECAUTIONS WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life. WARNING: The dryer must never be operated with any of the back guards, outer tops, or service panels removed.
  • Page 5 WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or similarly textured rubberlike materials. Drying in a heated tumbler may damage plastics or rubber and may be a fire hazard. 7. A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork, and area around the back of the dryer.
  • Page 6: Specifications

    SECTION II SPECIFICATIONS MAXIMUM CAPACITY (DRY WEIGHT) 170 lb 77.11 kg TUMBLER DIAMETER 51-1/2” 130.81 cm TUMBLER DEPTH 42-3/4” 108.59 cm 1449.823 L TUMBLER VOLUME 51.5 cu ft 2.24 kW TUMBLER/DRIVE MOTOR 3 hp 5.59 kW BLOWER/FAN MOTOR 7-1/2 hp 79.71 cm DOOR OPENING (DIAMETER) 31-3/8”...
  • Page 7 Specifications – Gas NOTE: ADC reserves the right to make changes in specifications at any time without notice or obligation. 113409 - 2 www.amdry.com...
  • Page 8: Section Iii

    SECTION III INSTALLATION PROCEDURES Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1-LATEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70-LATEST EDITION (National Electrical Code) or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA- B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION (for General Installation and Gas Plumbing) or Canadian Electrical Codes Parts 1 &...
  • Page 9: Unpacking/Setting Up

    IMPORTANT: The dryer must be installed in a location/environment, which the ambient temperature remains between 40° F (4.44° C) and 130° F (54.44° C). B. UNPACKING/SETTING UP Remove protective shipping material (i.e., plastic wrap and/or optional shipping box) from dryer. IMPORTANT: The dryer must be transported and handled in an upright position at ALL times.
  • Page 10 2. If more headroom is needed when moving the dryer into position, the top console (module) may be removed. a. To Remove Top Console (module)... 1) Disconnect the ground wire (A in the illustration below) located at the rear upper left corner of the dryer. 2) Remove the eight (8) sets of nuts and washers (B in the illustration below) holding the console (module) to the base.
  • Page 11: Dryer Enclosure Requirements

    C. DRYER ENCLOSURE REQUIREMENTS Bulkheads and partitions should be made of noncombustible material. NOTE: Allowances must be made for opening the control door. A 40-inches (101.6 cm) for optimum opening of load door. B The maximum thickness of the bulkhead is 4-inches (10.16 cm). C A minimum overhead clearance of 12-inches (30.48 cm) is required, providing no sprinkler is located above the dryer.
  • Page 12: Fresh Air Supply Requirements

    D. FRESH AIR SUPPLY REQUIREMENTS When the dryer is operating, it draws in room air, heats it, passes this air through the tumbler, and exhausts it out of the building. Therefore, the room air must be continually replenished from the outdoors. If the make-up air is inadequate, drying time and drying efficiency will be adversely affected.
  • Page 13: Exhaust Requirements

    E. EXHAUST REQUIREMENTS 1. General Exhaust Ductwork Information Exhaust ductwork should be designed and installed by a qualified professional. Improperly sized ductwork will create excessive back pressure which results in slow drying, increased use of energy, overheating of the dryer, and shutdown of the burner by the airflow (sail) switches, burner hi-limits, or tumbler hi-heat thermostats.
  • Page 14 NOTE: As per the National Fuel Gas Code, “Exhaust ducts for Type 2 clothes dryers shall be constructed of sheet metal or other noncombustible material. Such ducts shall be equivalent in strength and corrosion resistance to ducts made of galvanized sheet steel not less than 26 gauge (0.0195-inches [0.5 mm]) thick.”...
  • Page 15 IMPORTANT: Exhaust back pressure measured by a manometer at each tumbler exhaust duct area must be no less than 0 and must not exceed 0.6 inches (1.48 mb) of water column (W.C.). It is suggested that the ductwork from each dryer not exceed 15 feet (4.57 meters) with no more than three (3) elbows (excluding dryer connections).
  • Page 16 NOTE: When the exhaust ductwork passes through a wall, ceiling, or roof made of combustible materials, the opening must be 2-inches (5.08 cm) larger than the duct (all the way around). The duct must be centered within this opening. Outside Ductwork Protection To protect the outside end of the horizontal ductwork from the weather, a 90°...
  • Page 17 The ductwork should be smooth inside with no projections from sheet metal screws or other obstructions, which will collect lint. When adding ducts, the duct to be added should overlap the duct to which it is to be connected. ALL ductwork joints must be taped to prevent moisture and lint from escaping into the building. Inspection doors should be installed at strategic points in the exhaust ductwork for periodic inspection and cleaning of lint from the ductwork.
  • Page 18 MULTIPLE DRYER VENTING (GAS DR MODELS) WITH 12” (30.48 CM) DIAMETER (3,700 CFM [104.77 CMM]) CONNECTIONS AT COMMON DUCT American Dryer Corp. 113409 - 2...
  • Page 19: Electrical Information

    F. ELECTRICAL INFORMATION 1. Electrical Requirements ALL electrical connections must be made by a properly licensed and competent electrician. This is to ensure that the electrical installation is adequate and conforms to local and state regulations or codes. In the absence of such codes, ALL electrical connections, materials, and workmanship must conform to the applicable requirements of the National Electrical Code ANSI/NFPA NO.
  • Page 20 2. Electrical Service Specifications a. Gas Models Only ELECTRICAL SERVICE SPECIFICATIONS (PER DRYER) IMPORTANT: 208 VAC AND 230/240 VAC ARE NOT THE SAME. When ordering, specify exact voltage. NOTES: When fuses are used they must be dual element, time delay, current limiting, class RK1 or RK5 ONLY .
  • Page 21 3. Grounding A ground (earth) connection must be provided and installed in accordance with state and local codes. In the absence of these codes, grounding must conform to applicable requirements of the National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION, or in Canada, the installation must conform to applicable Canada Standards: Canadian Electrical Codes Parts 1 &...
  • Page 22: Gas Information

    G. GAS INFORMATION It is your responsibility to have ALL plumbing connections made by a qualified professional to ensure that the gas plumbing installation is adequate and conforms to local and state regulations or codes. In the absence of such codes, ALL plumbing connections, materials, and workmanship must conform to the applicable requirements of the National Fuel Gas Code ANSI Z223.1-LATEST EDITION, or in Canada, the Canadian Installation Codes CAN/CGA-B149.1- M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION.
  • Page 23: Type Of Gas

    2. Technical Data a. Gas Specifications Shaded areas are stated in metric equivalents * Measured at the gas valve pressure tap when the gas valve is on. b. Gas Connections: Inlet connection ______1-1/2” F.P.T. Inlet supply size ______1-1/2” Pipe Diameter (minimum) Btu/hr input _________395,000 (99,538 kcal/hr) 1) Natural Gas Regulation is controlled by the dryer’s gas valve’s internal regulator.
  • Page 24 American Dryer Corp. 113409 - 2...
  • Page 25: Water Information

    H. WATER INFORMATION BEFORE YOU START! CHECK LOCAL CODES AND PERMITS Call your local water company or the proper municipal authority for information regarding local codes. IMPORTANT: It is your responsibility to have ALL plumbing connections made by a qualified professional to ensure that the plumbing installation is adequate and conforms to local, state, and federal regulations or codes.
  • Page 26: Preparation For Operation/Start-Up

    OPTIONAL MANUAL BYPASS Provisions are made in the dryer’s fire suppression system for the installation of an optional manual bypass. The connections for the manual bypass are made at the “tee” or “three way” fitting, located in the outlet supply side of the water solenoid valve.
  • Page 27: Preoperational Tests

    11. Check bolts, nuts, screws, terminals, and fittings for security. 12. Check to ensure air supply (80 psi [5.51 bar]) is connected to the dryer. 13. Check tumbler bearing setscrews to ensure they are ALL tight. J. PREOPERATIONAL TESTS ALL dryers are thoroughly tested and inspected before leaving the factory. However, a preoperational test should be performed before the dryer is publicly used.
  • Page 28: Preoperational Instructions

    IMPORTANT: There is no regulator provided in an L.P. dryer. The water column (W.C.) pressure must be regulated at the source (L.P. tank) or an external regulator must be added to each dryer. 6. Make a complete operational check of ALL safety-related circuits (i.e., lint drawer switch and sail switch on gas models).
  • Page 29 The L.E.D. display will read MANUAL DRYING CYCLE D, 00:00 MIN REMAIN. NOTE: The dryer can be stopped at any time by pressing the “STOP/CLEAR” key, at this time the dryer will go into a cycle pause. If the “STOP/CLEAR” key is pressed again at this point, the cycle that was in progress will be cancelled and returned to the “READY”...
  • Page 30: Compressed Air Requirements

    L. COMPRESSED AIR REQUIREMENTS The dryer requires an external supply of compressed air (4.25 cfh @ 80 psi [0.12 cmh @ 5.51 bar]). Compressed air is necessary/required for blower air jet operation to clean lint from the impellor/fan (squirrel cage). 1.
  • Page 31: Service/Parts Information

    SECTION IV SERVICE/PARTS INFORMATION A. SERVICE 1. Service must be performed by a qualified trained technician, service agency, or gas supplier. If service is required, contact the reseller from whom the ADC equipment was purchased. If the reseller cannot be contacted or is unknown, contact the ADC Service Department for a reseller in your area.
  • Page 32: Warranty Information

    SECTION V WARRANTY INFORMATION A. RETURNING WARRANTY CARDS Before any dryer leaves the ADC factory test area, a warranty card is placed on the back side of the main door glass. These warranty cards are intended to serve the customer where we record the individual installation date and warranty information to better serve you should you file a warranty claim.
  • Page 33 2. Each part must be tagged with the following information: a. Model number and serial number of the dryer from which part was removed. b. Nature of failure. (Be specific.) c. Date of dryer installation. d. Date of part failure. e.
  • Page 34: Routine Maintenance

    SECTION VI ROUTINE MAINTENANCE A. CLEANING A program and/or schedule should be established for periodic inspection, cleaning, and removal of lint from various areas of the dryer, as well as throughout the ductwork system. The frequency of cleaning can best be determined from experience at each location.
  • Page 35: Adjustments

    6 MONTHS Inspect and remove lint accumulation in customer furnished exhaust ductwork system and from dryer’s internal exhaust ducting. NOTE: THE ACCUMULATION OF LINT IN THE EXHAUST DUCTWORK CAN CREATE A POTENTIAL FIRE HAZARD. NOTE: DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR. CHECK CUSTOMER FURNISHED BACK DRAFT DAMPERS IN THE EXHAUST DUCTWORK.
  • Page 36: Section Vii

    SECTION VII MANUAL RESET BURNER HI-LIMIT INSTRUCTIONS A. PHASE 7 This dryer was manufactured with a manual reset burner hi-limit thermostat, which is monitored by the Phase 7 computer. If the burner hi-limit is open prior to the start of the drying cycle, the dryer will start momentarily and then shut down, the Phase 7 computer will display “BURNER HIGH LIMIT FAULT”...
  • Page 37: Section Viii

    SECTION VIII DATA LABEL INFORMATION When contacting ADC, certain information is required to ensure proper service/parts information from ADC. This information is on the dryer data label that is affixed to the right electrical control panel. When contacting ADC please have the model number and serial number available.
  • Page 38: Procedure For Functional Check

    SECTION IX PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS 1. Microprocessor Controller (Computer) Board a. Upon completing installation of the replacement microprocessor controller (computer) board, reestablish power to the dryer. b. Start the drying cycle by pressing any of the preset cycles in letters A-F. c.
  • Page 39 2. For Models with Direct Spark Ignition (DSI) Module (Type I) Theory of Operation: Start the drying cycle. When the gas burner ignites within the chosen trial for ignition time (6-seconds), the flame sensor detects gas burner flame and signals the DSI module to keep the gas valve open as long as there is a call for heat.
  • Page 40 ADC Part No. 113409 2 - 06/12/08 - 1...

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