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Windsor Saber Compact QSC20 Operator Instructions Manual

Walk behind scrubber
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WALK BEHIND SCRUBBER
MODELS:
QSC20
10052150
QSCX20
10052160
Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen
AB
86037050 04/25/12
PRV NO. 980067
QSCX20T
10052170
QSCXO20T
10052180
Read these instructions before using the machine
Lire ce manuel avant d'utiliser la machine
Lea las instrucciones antes de utilizar la máquina
Operating Instructions (ENG)
Manuel d'utilisation (FRE)
Bedienungsanleitung (GER)
Instrucciones de funcionamiento (SPA)
IPX4

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Summary of Contents for Windsor Saber Compact QSC20

  • Page 1 WALK BEHIND SCRUBBER Operating Instructions (ENG) Manuel d’utilisation (FRE) Bedienungsanleitung (GER) Instrucciones de funcionamiento (SPA) MODELS: QSC20 QSCX20T 10052150 10052170 QSCX20 QSCXO20T 10052160 10052180 IPX4 Read these instructions before using the machine Lire ce manuel avant d’utiliser la machine Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen Lea las instrucciones antes de utilizar la máquina...

  • Page 2: Machine Data Log/Overview

    Copyright 1995 Windsor Industries, Printed in USA YOUR DEALER Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ For the name and address of your dealer contact: Windsor Industries Phone Number: _________________________________________________________________________________________ OVERVIEW The Saber Compact is a battery powered, hard floor scrubber intended for commercial use.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Machine Data Log/Overview......2 GROUP PARTS LIST Table of Contents..........3 Control Handle Group – Non-Traction..5-1 HOW TO USE THIS MANUAL Control Tower Group - Traction....5-3 Decal Group..........5-5 Electrical Panel Group – Non-Traction..5-7 How to use this Manual.........1-1 Electrical Panel Group –...

  • Page 4: How To Use This Manual

    They are Parts may be ordered from authorized Windsor listed in this general order: dealers. When placing an order for parts, the machine model and machine serial number are Batteries important.

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. WARNING: To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual.

  • Page 6: Hazard Intensity Level

    WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. WARNING Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep solution tank in raised position when charging.

  • Page 7: Safety Label Location

    SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. SAFETY DECAL 86252530 PRV NO. 81494 CAUTION Explosive Gas is Given Off By Batteries During Charge. 1.

  • Page 8: Technical Specifications

    TECHNICAL SPECIFICATIONS ITEM DIMENSION/CAPACITY Nominal power – non-traction model 1100 W Nominal power – traction model 1200 W Rated Voltage 24VDC Rated Amperage – non-traction model 45 Amps Rated Amperage – traction model 50 Amps Batteries 2 x 12 Volt 105-130-195 AH @ 20hr rate Scrub Brush Motor .75 hp (0.56 kW)
  • Page 9 TECHNICAL SPECIFICATIONS ITEM MEASURE Height 43 in. ( 109.2 cm) Length 54 in. (137.1 cm) Width without squeegee 22 in. (55.9 cm) Width of squeegee 31 in. ( 78.7 cm) Width of scrub path 20 in. (51 cm) Length Width Height SPECIAL NOTES: The overall root-mean-square acceleration at...

  • Page 10: How The Machine Works

    HOW THE MACHINE WORKS The function of the recovery system is to vacuum The Saber Compact is a battery powered, hard the soiled water back into the recovery tank. The floor scrubber intended for commercial use. The recovery system consists of the squeegee, appliance applies a cleaning solution onto a hard vacuum motor, screen, recovery tank and floor, scrubs the floor with a brush, and then...

  • Page 11: Components

    COMPONENTS 1. Control Panel 2. Control Handle 3. Recovery Tank 4. Recovery Tank Drain Hose 5. Scrub Head 6. Scrub Brush Access Cover 7. Solution Tank 8. Solution Tank Cover 9. Solution Tank Drain Hose 10. Solution Strainer 11. Solution Tank Support Arm 12.
  • Page 12 CONTROLS – NON-TRACTION 1. Brush Switch 2. Brush Lift Lever 3. Vacuum Switch 4. Squeegee Lift Lever 5. Solution Control Lever 6. Battery Charge Level Indicator 7. Hour Meter (Optional) 8. Circuit Breakers SABER (QSC) 86037050 01/24/07...
  • Page 13 CONTROLS – NON-TRACTION 6. BATTERY CHARGE LEVEL INDICATOR 1. BRUSH SWITCH Indicates the charge level of the batteries. Controls the scrub brush motor. The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate To turn scrub brush on, press the top of the full charge.
  • Page 14 CONTROLS - TRACTION 1. Solution Control Knob 2. Brush Switch 3. Brush Lift Lever 4. Vacuum Switch 5. Squeegee Lift Lever 6. Key Switch 7. Propel Buttons (Normally Forward) 8. Reverse Propel Button 9. Speed Control Knob 10. Battery Charge Level Indicator 11.
  • Page 15 CONTROLS – NON-TRACTION 5. SQUEEGEE LIFT LEVER 1. SOLUTION CONTROL KNOB Raises and lowers the squeegee. Controls solution flow to scrub deck. To lower the squeegee, lift and pull the lever to the left and then lower. To increase flow, rotate knob clockwise. To raise the squeegee, lift the lever and push To decrease flow, rotate knob it to the right.

  • Page 16: Controls

    CONTROLS – NON-TRACTION 9. SPEED CONTROL KNOB 12. HOUR METER (OPTIONAL) Controls the speed of the machine. Records the number of hours the machine’s brush has been in operation. This information To increase speed, rotate knob clockwise. is useful in determining when to service the machine.

  • Page 17: Machine Operation

    MACHINE OPERATION Measure the chemical into the solution tank. PRE-RUN MACHINE INSPECTION Liquid chemicals should be added to the Do a pre-run inspection to find possible problems solution tank after filling with water. Dry that could cause poor performance or lost time chemicals should be thoroughly mixed before from breakdown.
  • Page 18 MACHINE OPERATION TO STOP SCRUBBING TO BEGIN SCRUBBING 1. Release the directional control button(s), if CAUTION your machine is traction model. When operating the machine around people, pay close attention for unexpected movement. 2. Turn the scrub brush off. Use extra caution around children. 3.

  • Page 19: Emptying & Cleaning Tanks

    MACHINE OPERATION RECOVERY TANK EMPTYING AND CLEANING TANKS 1. Unhook the large drain hose from the retainer. 1. Park the machine next to a floor drain. Drain Unscrew the T-handle on the plug enough to loosen it, then lower the hose in the direction hoses are on the rear of the machine.

  • Page 20: Maintenance

    MAINTENANCE BATTERIES CAUTION The batteries provide the power to operate the When servicing machine, avoid contact with machine. The batteries require regular battery acid. maintenance to keep them operating at peak efficiency. WARNING Batteries emit hydrogen gas. Explosion or fire The machine batteries will hold their charge for can result.

  • Page 21: Checking Battery Specific Gravity

    MAINTENANCE CHECKING BATTERY SPECIFIC GRAVITY Check the hydrometer readings against this chart. Use a hydrometer to check the battery specific BATTERY CONDITION SPECIFIC GRAVITY ° ° gravity. @ 80 F (27 1.265 100% CHARGED 1.225 75% CHARGED 1.190 50% CHARGED Battery Check 1.155 25% CHARGED...

  • Page 22: Changing Batteries

    MAINTENANCE TO CHARGE THE BATTERIES 7. Plug the charger connector into the battery connector. Connect the charger AC plug to a CAUTION wall outlet. The charger gauge should indicate When servicing machine, avoid contact with that the batteries are charging. battery acid.

  • Page 23: Scrub Brushes

    MAINTENANCE Blue Pads (Scrubbing) are used for heavy-duty SCRUB BRUSHES scrubbing and light stripping. The blue pads remove NOTE: All original equipment brushes are equipped less finish than brown stripping pads, yet will remove with “Perform Alert©”. This feature will tell the black marks, stains and dirt.

  • Page 24: Squeegee Blades

    MAINTENANCE SQUEEGEE BLADES DELUXE SQUEEGEE BLADES The front squeegee blade allows solution to pass The front squeegee blade allows solution to pass through channels in the blade into the squeegee through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. assembly while maintaining vacuum to provide lift.

  • Page 25: Greasing Axles

    MAINTENANCE TO ADJUST SQUEEGEE PITCH TO REPLACE OR ROTATE REAR SQUEEGEE BLADE 1. Choose a smooth, level surface. Turn “ON” the key switch and vacuum switch. Lower the 1. With the squeegee in the up position, turn key squeegee and drive forward at least 2 feet switch “OFF”.

  • Page 26: Service Schedule

    MAINTENANCE SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY MONTHLY Check batteries after charging; add water if necessary Check pad wear to prevent buildup of chemicals Check linkages and connectors for wear and damage Check hoses for wear, blockages, or damage Clean squeegee; check for adjustment; inspect for wear Check handles, switches, knobs, domes, and gaskets for damage...

  • Page 27: Machine Troubleshooting

    MACHINE TROUBLESHOOTING PROBLEM CAUSE SOLUTION Poor or no water pick-up Debris caught on squeegee Remove debris Worn squeegee blades Replace squeegee blades Vacuum hose clogged Clear obstruction from hose Vacuum hose disconnected Reconnect vacuum hose from squeegee or recovery tank Vacuum hose damaged Replace vacuum hose Vacuum motor inlet screen...
  • Page 28 MACHINE TROUBLESHOOTING PROBLEM CAUSE SOLUTION Little or no solution flow to the Solution tank empty Fill solution tank floor Solution flow turned off or Turn on or increase flow set too low setting Solution strainer plugged Clean solution strainer Solution hoses obstructed Clear obstruction from hose Solution solenoid valve...
  • Page 29 THIS PAGE LEFT BLANK INTENTIONALLY 4-10 SABER (QSC) 86037050 01/24/07...

  • Page 30: Control Handle Group - Non-Traction

    CONTROL HANDLE GROUP - NON-TRACTION SABER (QSC) 86037050 01/24/07...
  • Page 31 CONTROL HANDLE GROUP – NON TRACTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86031740 27861 CONSOLE, HANDLE 86005750 57113 NUT, 5/16-18 HEX NYLOCK 86081960 62865 PLATE, DRAIN HOSE 86006750 70302 SCR, 5/16-18 X 1"HHCSGR5PLT DL 86006950 70532 SCR, 10-32 X 1/2 PPHMS BLK NP 86278110 81491 SET SCR, 5/16-18 X1.5 CP SS DL...
  • Page 32 CONTROL HANDLE GROUP - TRACTION SABER (QSC) 86037050 01/24/07...
  • Page 33 CONTROL HANDLE GROUP - TRACTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86031740 27861 CONSOLE, HANDLE 86005750 57113 NUT, 5/16-18 HEX NYLOCK 86081900 62854 PLATE, DRAIN HOSE 86006750 70302 SCR, 5/16-18 X 1"HHCSGR5PLT DL 86006950 70532 SCR, 10-32 X 1/2 PPHMS BLK NP 86007220 72166 SWITCH, SPST MOMENTARY...

  • Page 34: Decal Group

    DECAL GROUP SABER (QSC) 86037050 01/24/07...
  • Page 35 DECAL GROUP SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86245910 50991 LABEL, QUADRA LOGO DOMED 86259210 500142 LABEL, MAIN (RIGHT) 86242650 500143 LABEL, MAIN (LEFT) 86242670 500145 LABEL, CONTROL PANEL NON-TRACTION 86242660 500144 LABEL, CONTROL PANEL TRACTION *(1) 86242940 500245 LABEL, CIRCUIT BREAKER 2.4L...

  • Page 36: Electrical Panel Group - Non-Traction

    ELECTRICAL PANEL GROUP – NON-TRACTION SABER (QSC) 86037050 01/24/07...
  • Page 37 ELECTRICAL PANEL GROUP - NON-TRACTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86001910 14606 BREAKER, 30A 50VDC CIRCUIT 86237720 35246 GASKET, ELECTRICAL PANEL 86005520 54145 METER,24V BATTERY CHARGE LEVEL 86077640 57105 NUT, 1/4-20 HEX W/STAR WASHER 86081890 62849 PLATE, ELECTRICAL PANEL 86273990 70067...

  • Page 38: Electrical Panel Group - Traction

    ELECTRICAL PANEL GROUP - TRACTION SABER (QSC) 86037050 01/24/07...
  • Page 39 ELECTRICAL PANEL GROUP - TRACTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86001910 14606 BREAKER, 30A 50VDC CIRCUIT 86001920 14607 BREAKER, 25A 50VDC CIRCUIT 86002000 14717 BREAKER, 3 AMP 86002010 14942 BOOT, 3/8 CIRCUIT BREAKER *(2) 86002740 270087 CONTROLLER, CURTIS 1210 24V 45A 86002720 270077...

  • Page 40: Hour Meter

    HOUR METER NON-TRACTION TRACTION SABER (QSC) 86037050 01/24/07 5-11...
  • Page 41 HOUR METER SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 1000097107 86005530 54154 METER, 12-48 VDC LED HOUR 86255920 73811 STANDOFF, 6-32 X 1/2 HEX NYL NON- 86268650 88490 WIRE, 4" RED/18 76040 X 76040 TRACTION 86267340 880269 WIRE, 22" RED/18 76075 X 76040 TRACTION NON- 86266840...

  • Page 42: Recovery Tank Group

    RECOVERY TANK GROUP NON-TRACTION SABER (QSC) 86037050 01/24/07 5-13...
  • Page 43 RECOVERY TANK GROUP SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86002400 20064 CLAMP, 2” WORM GEAR X .312W OPEN 86008400 78499 TETHER, DRAIN PLUG 86232180 27877 CAP, 3 INCH MPT 86004260 39472 HOSE, 1.5 X 24.0 DRAIN 86004450 40019 HOSEBARB, 1.5 DOUBLE MCHD 86005750...

  • Page 44: Scrub Brush/Pad Driver Group

    SCRUB BRUSH/PAD DRIVER GROUP – 20 IN SABER (QSC) 86037050 01/24/07 5-15...
  • Page 45 SCRUB BRUSH/PAD DRIVER GROUP - 20 IN SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86000410 02436 PAD DRIVER, 20" SD 86000420 02437 BRUSH, 20" POLYPROPYLENE SD 86000430 02438 BRUSH, 20" NYLON SD 86283870 02439 BRUSH, 20" NYLON POLISH SD 86000440 02440 BRUSH, 20"...

  • Page 46: Scrubhead Group - Non-Traction

    SCRUBHEAD GROUP – NON-TRACTION SABER (QSC) 86037050 01/24/07 5-17...
  • Page 47 SCRUBHEAD GROUP - NON-TRACTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86072330 14357 BRKT, DECK MOUNT 86002410 20077 CLAMP, WORM #HS356 86003420 29220 DRIVER, BRUSH SD 86004810 48040 KEY, 1/4 SQ X 1.00 86005320 53630 MOTOR ASM, 24VDC 200 RPM GEAR 86001970 14695 BRUSH SET, BRUSH MOTOR...

  • Page 48: Scrubhead Group - Traction

    SCRUBHEAD GROUP – TRACTION SABER (QSC) 86037050 01/24/07 5-19...
  • Page 49 SCRUBHEAD GROUP - TRACTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86072330 14357 BRKT, DECK MOUNT 86002410 20077 CLAMP, WORM #HS356 86003420 29220 DRIVER, BRUSH SD 86004810 48040 KEY, 1/4 SQ X 1.00 86005320 53630 MOTOR ASM, 24VDC 200 RPM GEAR 86001970 14695 BRUSH SET, BRUSH MOTOR...

  • Page 50: Scrubhead Lift Group - Non Traction

    SCRUBHEAD LIFT GROUP – NON TRACTION SABER (QSC) 86037050 01/24/07 5-21...
  • Page 51 SCRUBHEAD LIFT GROUP – NON-TRACTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86228840 09124 BEARING, FLANGED.314IDX.502OD 86228880 09132 BEARING, .314 ID X .503 OD X 1 86072350 14360 BRKT, LIFT LEVER HANDLE 86072360 14361 BRKT, LIFT LEVER 86072370 14363 BRKT, LIFT LEFT 86072380...

  • Page 52: Scrubhead Lift Group - Traction

    SCRUBHEAD LIFT GROUP - TRACTION SABER (QSC) 86037050 01/24/07 5-23...
  • Page 53 SCRUBHEAD LIFT GROUP - TRACTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86228840 09124 10 BEARING, FLANGED.314IDX.502OD 86228880 09132 BEARING, .314 ID X .503 OD X 1 86072350 14360 BRKT, LIFT LEVER HANDLE 86072360 14361 BRKT, LIFT LEVER 86072370 14363 BRKT, LIFT LEFT...

  • Page 54: Solution Tank Group- Non-Traction

    SOLUTION TANK GROUP- NON-TRACTION SABER (QSC) 86037050 03/20/08 5-25...
  • Page 55 SOLUTION TANK GROUP – NON-TRACTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86233150 20042 CLAMP, 3/8 HOSE (D-SLOT) 86279880 27425 CORD, SOLUTION COVER 86234780 27772 COVER, SOLUTION TANK 86238430 36191 GROMMET 1.00 ID 3/16 GRIP 86282040 39558 HOSE, 1/2 ID NYLOBRAID X 40" 86050350 39482 HOSE, 1/2 ID NYLOBRAID X 15”...
  • Page 56 SOLUTION GROUP - TRACTION SABER (QSC) 86037050 01/24/07 5-27...
  • Page 57 SOLUTION GROUP - TRACTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86233150 20042 CLAMP, 3/8 HOSE (D-SLOT) 86279880 27425 CORD, SOLUTION COVER 86234780 27772 COVER, SOLUTION TANK 86238430 36191 GROMMET 1.00 ID 3/16 GRIP 86281920 39538 HOSE, 1/2 ID NYLOBRAID X 52" 86281990 39552 HOSE, 1/2 ID NYLOBRAID X 4”...

  • Page 58: Squeegee Group

    SQUEEGEE GROUP 14AB 15ABC SABER (QSC) 86037050 01/24/07 5-29...
  • Page 59 SQUEEGEE GROUP SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86096000 89215 WELDMENT, SQUEEGEE MAIN 86010890 89059 WHEEL, BUMPER 86278350 70729 SHOULDER BOLT, 3/8 OD X 1.0 L SS 86003980 35249 GASKET, SQG .13 THK X 8.00 LG 86219690 48080 KNOB, 1.50 OD X 5/16-18 86008660...

  • Page 60: Squeegee Lift Group

    SQUEEGEE LIFT GROUP SABER (QSC) 86037050 01/24/07 5-31...
  • Page 61 SQUEEGEE LIFT GROUP SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86228840 09124 BEARING, FLANGED.314IDX.502OD 86077220 14359 LEVER, SQUEEGEE LIFT 86072410 14367 BRKT, SQG PIVOT, LIFT 86003180 27870 CABLE, .09X29, 0707,SS,LB,E-E 86238330 36201 GRIP, .187 X 1.0 X 3.5 86005750 57113 NUT, 5/16-18 HEX NYLOCK...

  • Page 62: Deluxe Squeegee Group

    DELUXE SQUEEGEE GROUP PRIOR TO SERIAL NUMBER 1000121941 SABER (QSC) 86037050 01/24/07 5-33...

  • Page 63: Deluxe Squeegee Group

    DELUXE SQUEEGEE GROUP SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86001840 14412 BAND, SQUEEFEE FRONT 86001850 14413 BAND, SQUEEGEE REAR 86001860 14414 BAND, SQUEEGEE REAR 86001870 14415 BLADE, SQUEEGEE FRONT 86001880 14416 BLADE, SQUEEGEE REAR 86069370 140385 BRKT, WHEEL MOUNT 86005680 57047 NUT, 1/4-20 HEX NYLOCK...
  • Page 64 DELUXE SQUEEGEE GROUP BEGINNING WITH SERIAL NUMBER 1000121941 SABER (QSC) 86037050 01/24/07 5-35...
  • Page 65 DELUXE SQUEEGEE GROUP SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86082500 62979 PLATE, SQUEEGEE TOP 32 IN 86082510 62980 PLATE, SQG VERTICAL FILLER (F) 86082520 62981 PLATE, SQG VERTICAL FILLER (R) 86082530 62982 PLATE, SQUEEGEE BOTTOM 32 IN 86274130 70098 SCR, 8-32 X 3/8 PHTC ‘F’...

  • Page 66: Deluxe Squeegee Lift Group

    DELUXE SQUEEGEE LIFT GROUP SABER (QSC) 86037050 01/24/07 5-37...
  • Page 67 DELUXE SQUEEGEE LIFT GROUP SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86228840 09124 BEARING, FLANGED.314IDX.502OD 86077220 14359 LEVER, SQUEEGEE LIFT 86065100 14417 BRKT, SQG PIVOT/LIFT 86003180 27870 CABLE, .09X29, 0707,SS,LB,E-E 86238330 36201 GRIP, .187 X 1.0 X 3.5 86271840 57285 NUT, 5/16-18 HEX NYLOCK THIN SS...

  • Page 68: Vacuum Group

    VACUUM GROUP SABER (QSC) 86037050 01/24/07 5-39...
  • Page 69 VAC MOTOR ASM, 24VDC 3 STAGE 86135370 14548 BRUSH SET, 24V 3ST VAC AMETEK SERVICE ONLY 1000122411 SERVICE ONLY 86135310 140686 BRUSH SET, 24V/36V VAC WINDSOR 86081750 62827 PLATE, VAC RETAINER 86278110 81491 SET SCR, 5/16-18 X1.5 CP SS DL SABER (QSC) 86037050 01/24/07...

  • Page 70: Wheels And Frame Group - Non-Traction

    WHEELS AND FRAME GROUP – NON-TRACTION SABER (QSC) 86037050 01/24/07 5-41...
  • Page 71 WHEELS AND FRAME GROUP – NON-TRACTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86072400 14366 BRKT, FRAME BOTTOM 86002300 18039 CASTER, SWIVEL 3.50 X 4.69 86233600 27122 COLLAR, 1.0X.625X.50 TAP'D STL SERVICE ONLY 86075780 34368 FRAME, MAIN 86270830 57023 14 NUT, 5/16-18 HEX NYLCK 86081870...

  • Page 72: Wheels And Frame Group - Traction

    WHEELS AND FRAME GROUP - TRACTION SABER (QSC) 86037050 01/24/07 5-43...
  • Page 73 WHEELS AND FRAME GROUP - TRACTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86072400 14366 BRKT, FRAME BOTTOM 86230330 14369 BRKT, TRANSAXLE MOUNT 86002300 18039 CASTER, SWIVEL 3.50 X 4.69 *(5) 80675780 34368 FRAME, MAIN 86270830 57023 14 NUT, 5/16-18 HEX NYLCK 86005780 57128 NUT, 5/16-24 HEX NYLOCK PLTD...

  • Page 74: Wiring Group - Battery Cables

    WIRING GROUP – BATTERY CABLES SABER (QSC) 86037050 01/24/07 5-45...
  • Page 75 WIRING GROUP - BATTERY CABLES SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86275550 70500 SCR, 6-32 X 1.25 PPHMS 86006760 70305 SCR, 5/16-18 X 3/4HHCSGR5PLTDL 86233410 81270 CLAMP, 3/4 DIA CUSHION .406DIA 86010670 87029 WASHER, 5/16 FLAT SS 86270920 57049 NUT, 6-32 HEX NYLOCK SS...

  • Page 76: Wiring Group-Control Panel-Non-Traction

    WIRING GROUP – CONTROL PANEL - NON-TRACTION 2 BLK BRUSH MOTOR 4 RED MOTOR OPTIONAL ACCESSORY 3 BLK PUMP 5 RED 2 BLK 880075 6 RED 10 RED 1 BLK BRUSH 7 RED 9 RED 11 RED BATTERY METER SWITCH SWITCH 1 RED POSITIVE...
  • Page 77 WIRING GROUP – CONTROL PANEL – NON-TRACTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86238880 41367 HARNESS, MAIN SABER (QSC) 86037050 01/24/07 5-48...

  • Page 78: Wiring Group - Schematic - Non-Traction

    WIRING GROUP – SCHEMATIC – NON-TRACTION SABER (QSC) 86037050 03/20/08 5-49...

  • Page 79: Wiring Group - Schematic - Traction

    WIRING GROUP – SCHEMATIC – TRACTION SABER (QSC) 86037050 01/24/07 5-50...

  • Page 80: Wiring Group - Control Panel - Traction

    WIRING GROUP – CONTROL PANEL - TRACTION BRUSH SWITCH REVERSE SWITCH 24 WHT 22 BLK 23 GRN 19 BLU 20 BLU 32 BLK 30 YLW 29 RED PROPEL SWITCH PROPEL SWITCH 31 BLK 37 BLK 36 WHT 24 WHT 19 BLU 34 RED 30 YEL 29 RED...
  • Page 81 WIRING GROUP – CONTROL PANEL - TRACTION SWITCH 16 RED SOLUTION 8 RED CONTROL BOARD 9 RED SWITCH 21 BLK 28 GRN 26 RED 18 RED 88868 27 RED 25 BLK HOUR METER OPTIONAL E-SWITCH OPTIONAL BATTERY METER 33 RED 17 RED 17 RED PROPEL...

  • Page 82: Wiring Group - Main Harness - Traction

    WIRING GROUP - MAIN HARNESS - TRACTION 2 RED BRUSH MOTOR 6 BLK SOLENOID VALVE MOTOR 7 BLK 9 RED 28 GRN 1 RED PROPEL MOTOR 4 BLK 3 RED OPTIONAL 1 RED ACCESSORY 2 BLK PUMP 86238930 – PRV NO. 41377 SABER (QSC) 86037050 01/24/07 5-53...
  • Page 83 WIRING GROUP - MAIN HARNESS - TRACTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86238930 41377 HARNESS, SC20T MAIN 86261210 29204 DIODE ASM, 76008 X 76008 86003410 29215 DIODE ASM, 76075 X 76065 SABER (QSC) 86037050 01/24/07 5-54...

  • Page 84: Emergency Stop Option

    EMERGENCY STOP OPTION SABER (QSC) 86037050 01/24/07 5-55...

  • Page 85: Emergency Stop Option

    EMERGENCY STOP OPTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86007180 72160 SWITCH, EMERGENCY STOP 86269300 88868 WIRE, 16" RED/18 STRIP X STRIP SABER (QSC) 86037050 01/24/07 5-56...

  • Page 86: Accessory Pump Option

    ACCESSORY PUMP OPTION SABER (QSC) 86037050 01/24/07 5-57...
  • Page 87 ACCESSORY PUMP OPTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86233150 20042 CLAMP, 3/8 HOSE (D-SLOT) 86002470 22072 COUPLING, 1/4 ANCHOR W/1" HEX 86264920 27049 CABLE TIE, 7" UL/CSA 86281770 39500 HOSE, 3/8" NYLOBRAID X 15" 86282720 82859 HOSE, 1/2 NYLOBRAID X 20"...

  • Page 88: Suggested Spare Parts

    SERIAL NO. FROM NOTES: 86216150 140588 BRUSH SET, 24V TRANSAXLE 86135370 14548 BRUSH SET, 24V 3ST VAC AMETEK 86135310 140686 BRUSH SET, 24V/36V VAC WINDSOR *(7) 86001910 14606 BREAKER, 30A 50VDC CIRCUIT 86001920 14607 BREAKER, 25A 50VDC CIRCUIT 86001970 14695...

  • Page 89: Serial Number

    SERIAL NUMBERS REF. MODEL: SERIAL # QSC20, QSCX20, QSCX20T, QSCXO20T: 1000097107 QSCX20T, QSCXO20T: 1000136001 QSC20, QSCX20 : 1000149238 QSC20, QSCX20 : 100011685 QSCX20T, QSCXO20T: 1000049753 QSCX20T, QSCXO20T: 1000060885 QSC20, QSCX20, QSCX20T, QSCXO20T: 1000122411 QSC20: 10052150000024 5-60 SABER (QSC) 86037050 03/31/08...
  • Page 90 SABER (QSC) 86037050 01/24/07 5-61...
  • Page 91 SABER (QSC) 86037050 01/24/07 5-62...

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