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CAUTION: Whileitis possible f oroneperson to
Figure 1
assemble this grill, obtain assistance from another
person when handling some of the larger, heavier
pieces, especially the grill head.
1. During unpacking and assembly always wear work
gloves and eye protection.
2. Open Lid of shipping carton and remove top sheet
of cardboard. Lay cardboard sheet on floor and
use as a work surface to protect floor and grill parts
from scratches.
3. Slice all carton corners with a sharp utility knife to
lay open the carton panels.
4. Remove all packing materials and parts boxes
flanking or resting on grill head.
5. Remove all components packed inside grill head.
6. With an assistant, lift the grill head away from the
shipping carton and place it on the cardboard work
surface. Be careful not to set grill head down on
flexible metal hose of the pre-assemblad valve kit
or you may damage the hose.
7. Use the parts list to check that all parts have been
included.
8. Inspect the grill for damage as you assemble.
Do not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts
when you unpack the shipping box. or if you have
questions during the assembly process, call:
1-888-317-7642
8am-8pm
CST, Mon-Fri
[]
Assembling
The Grill Cart
NOTE: To aid in assembly, compare hardware to
diagrams on page 7 and page 9.
1. Before attaching
the Cart Bottom Shelf to the
L,art Legs be sure t.he holes TOrthe
DooroStop
on L,art Bottom SheeT are _ocatea on the Tront
side. Be sure the Cart Leg Brackets and air
vents all face outward. Right Cart Leg Bracket
has a semi-circle
cutout at top front.
See Fig. 1.
2. Install the Cart Bottom Shelf between the Cart
Legs. Align ,the holes on Cart Leas with the
threaaed
hoes at the corners of "Cart Bottom
Shelf. T!ghten securely
using 8 of the 1/4"x2"
Pattern Nead Screws provided. See Fig. 1.
3. Screw the 2 Casters into the Caster Seats (sea
bottom of Cart Legs). Turn the threaded Caster
Stem .by hand, ClOCKWiseuntil it stops. Tighten
securely using the L,ustomized Wrencn proviaed.
See Fig. 1.
4. Install the 2 Wheels to the Right Cart Le.qs by
insert!ng the Whe_
Bolt throug]_, the Whee7 and
axle no_e on the L,art Leg as snown in _-ig. 1.
Put spring washer and 3/8" nut onto bolt and,
tighten securely using the L,ustomized Wrench
provided.
Do not overti.qhten or wheel wilt not
turn freely. Snap Wheel Hub Caps onto Wheels.
5. For LP Gas _qrills:
Place the Tan_Pull-out
Tray Assembly on the Cart
Bottom S.helf. Extend the lank Tray .outward from
the _racKet so you can a_iqn the no_es on the
Bracket with the threaded hoFes on the top of Cart
Bottom Shelf. Tighten securely using 4 of the 1/4"xl/
2" Pattern Head Screws provided. See Fig. 2.
6. Install the Cart Rear Panel to inside of rear Cart
Legs making, sure that air vents face outward.
Align the holes on the Cart Rear Panel with the
threaded holes on rear L,art Legs. Tighten
securely using 4 of the 1/4"xl/2"
Pattern Head
Screws provided.
See Fig. 3.
CART
LEG
BRACKET_
LEFT CART LEG
f
RIGHT
CARTLEG
/
/
CASTER
SEAT
CASTER
CARTBOTTOM
SHELF
/
HOLES FOR /
DOOR STOP
WHEEL HUB CAP
WHEEL
Figure 2 (LP gas model only)
LEFT CART LEG
TANK PULL-OUT
TRAY ASSEMBLY
t
i
!
t
i
i
TANK PULL-OUT
TRAY BRACKET
CARTBOTTOM
SHELF
RIGHT
CART LEG
Figure 3
LEFT CART LEG
CART REAR
PANEL
13
DOOR /
BRACKET
CARTBOTTOM
SHELF
RIGHT CART
LEG
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