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Char-Broil 463224611 Manual
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Char-Broil 463224611 Manual

Char-Broil 463224611 Manual

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PRODUCT
GUIDE
MODEL
46322461
t
Sears
Item
No, 16138
Sears
Model
No, 415,16138110
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
See ratinglabel on grill for serialnumber.
Forsupportandto registeryour
grill, pleasevisit us at
www.charbroil.com
If you havequestionsor need
assistanceduringassembly,
pleasecall 1-888-430-7870.
Estimated assembly time: 30 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera@; Charcoal2Go®;
Char-Broil@; American Gourmet®;
Bandera®;
Brush Hawg®; CB 940®; Char-Diamonds®;
Char-Broil
Charcoal/Gas@; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®;
Grill Lovers®; Infrared
Grilling That's All About U®; Keepers of the Flame®;
Magneto@; New Braunfels Smoker Company®;
Patio Bistro@; Patio Caddie®; Patio Kitchen®; Pro-Sear®;
RED@; Quantum@; Santa Fe@; Sear and Grill@; Sierra@; Signature Series®; Sure2Burn@; The Big Easy@; U@; Wild West Tradition@; and the following marks:
The following are trademarks
of W.C. Bradley Co.:America's
Legendary
Barbeque CompanyTM; Advantage
SeriesTM; Auto-Clean
TM
;Chef Tested TM; Commercial
Series TM;Designer Series
TM
;; Diamond Flame TM;Double ChefTM; Everybody Outside
TM
; FastStartTM;
FlavorMaster
TM
; Front Avenue
TM
; Grill 2 Go® Advantage TM;
Grill 2 Go® IceTM; Hog and Yard BirdTM; H20 SmokerTM; Infrared. Grilling's Juicy Little SecretTM; Incredible Taste. Infallible ResultsTM; Infrared InsideTM; Let's Grill
Something
TogetherTM; LonghornTM;; Precision FlameTM; Quick2BurnTM; QuickSetTM; Ready When You AreTM; Season, Set, And SavorTM; Sizzle On The GrilITM;
SureFireTM; TorchforkTM ; TrentinoTM; Universal Grill PartsTM; You Bring the Party
TM
TEC TMis a trademark of Tec Infrared Grills.
Protected under one or more of the following U,S, Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,331,108; 6,484,900; 6,595,197; 6,640,803; 6,729,873; 6,792,935; 6,951,213;
6,935,327; D405,643;D406,005;D406,009 ; D413,043;D413,229;D414,982;D415,388;D416,164;D416,441;D417,587;D417,588;D422,516; D423,274;D423,876;D428,303;D430,772;D435,396;D436,004;D438,059;
D438,060;D438,427; D439,110;D442,505; D443,179;D443,354;D443,464;D448,614;D448,615; D448,616;D448,975;D449,492;D451,759;D454,028;D454,031; D455,205;D455,206;D456,202;D460,312; D460,313;
D461,359; D465,123; D465,693; D466,439; D477,501; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D535,000; D551,489; D553,430; D562,619; D562,628; D613,116
Canada:D97,504;D99,355;D102,037;D104,200;D108,377; 2 ,315,567;OtherPatents Pending,@2010 W.C.BradleyCompany
@2010Char-Broil,LLC Columbus,GA 31902
Printed in China
Assemblyinstructions @2010
10/25/10 QG519-001-100802

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Summary of Contents for Char-Broil 463224611

  • Page 1 1-888-430-7870. Estimated assembly time: 30 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera@; Charcoal2Go®; Char-Broil@; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas@; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®;...
  • Page 2 For Your Safety ........If you smell gas: Use and Care ........Limited Warranty ........1. Shut off gas to the appliance. Parts List .......... 2. Extinguish any open flame. 3. Open lid. Parts Diagram ........4. If odor continues, keep away from the Assembly ........

  • Page 3: California Proposition

    CAUTION CALIFORNIA P ROPOSITION 65 Using pots larger than 6 quarts in capacity could 1.Combustion by-products produced whenusing exceed weight limit of the side burner shelf this productcontainchemicalsknownto the Stateof California to causecancer, b irth defects,andother or side shelf, reproductive harm. resulting in failure 2.This productcontainschemicals, including lead...
  • Page 4 LP Cylinder •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area.
  • Page 5 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 6 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 7 Safety Tips A Before opening LP cylinder valve, check the coupling nut for tightness. A When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. A Never move grill while in operation or still hot.
  • Page 8 Ignitor Lighting (continued) Burner Flame Check 8. For grills equipped with ELECTRONIC IGNITION at • Remove cooking grates and flame tamers. Light burners, rotate each burner: knobs from Hi to LOW. You should see a smaller flame in Repeat steps 4 through 6 to light each burner. LOW position than seen on HI.
  • Page 9 cAuTioN Remove carryover tubes and burners. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the SPIDER ALERT! burner configuration. See different configurations in illustrations below. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you.

  • Page 10: Disclaimer Of Implied Warranties

    This warranty only applies to units purchased fiom an authorized retailer. ManuPacturer warrants to the original cunsumer-purchaser only that this product shall be fiec from defects in workmanship and materials alter correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
  • Page 11 BOTTOM SHELF HEAT SHIELDF/TANK TANK SCREW, F/BOTTOM SHELF TEMPERATURE GAUGE,UFC MOUNTED CASTER, LOCKING LOGO PLATE CASTER, FIXED HARDWAREF/TOP LID ASSEMBLY CART LEFT SIDE PANEL LEFT DOOR,NO HANDLE GROMMET, F/REGULATOR HOLE DOORHANDLE CART RIGHT SIDE PANEL CART LOWER BACK PANEL RIGHT DOOR,NO HANDLE FRONT BRACE FLAMETAMER LEFT RAIL, F/GREASE TRAY...
  • Page 12 ×× © ¥Y © ..I/°T_ _i_,, _ii_ _i _i_ i¸¸_ i_'_' /°ii_' i¸¸_¸¸¸ ¸'_¸II_,...
  • Page 13 Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters.
  • Page 14 Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using four1/4-20x1/2" screws, 7mm lock washers, and 7mm flat washers. 1/4-20×1/2"screw 7ram lock washer Lowerbackpanel 7ramflat washer 1/4-20×1/2"screw Qty.4 ..." 7ram lock washer Qty.4 Qty.4 ..
  • Page 15 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel in lower holes using one 1/4-20x1½" screw, 7mm lock washer and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 7ramLockwasher 7ramflat washer Qty.2...
  • Page 16 Insert flange on right side shelf into side shelf brackets on side of firebox. Attach right side shelf using three 1/4-20x3/4" screws, 7turn lock washers, 7ram flat washers and 1/4" nuts, shown A. Attach rear of shelf using one l/4-20xllA '' screw, 7ram lock washer and 7ram flat washer in lower hole, shown B. Attach front of shelf and fascia using one #8x3/8"...
  • Page 17 Insert flange on left sideburner shelf into side shelf brackets on side of firebox. Attach left sideburner shelf using three 1/4-20x3/4" screws, 7ram lock washers, 7ram flat washers, 1/4" nuts, shown A. Attach rear of shelf using one l/4-20xllA '' screw, 7ram lock washer, and 7ram flat washer in lower hole, shown B. Attach front of shelf and fascia using one #8x3/8"...
  • Page 18 First, remove the two screwsand lockwashers factory attachedto the sideburnervalve bracket.Position sideburner valvebracketbeneathsidebumer s helffasciaso thatvalvestemcomesthrough larger centerholeinfascia.Alignthe holes on valvebracket withleftandrightholeson fascia. Secureusinglockwashers andscrewsthatwere removedfrom bracket. Next,placesideburner b ezelovervalvestemonfront sideoffascia.Alignsmallholeson bezelwithupperandlowerholeson fascia, makingsure "OFF"ison thetop.Attachusing two#8-32x3/8"screwsand4ram lockwashers. P resssidebumer control knob ontovalvestem.
  • Page 19 Insertsideburnerburner into left shelf.The stud on bottomof burner fits into rear small hole in sideburnerdrip pan on shelf,shown A. Secureburner to sideburnerdrip pan with one Wing nut, shown B. Make sure burner tube engages sideburnervalve, shown C. Sideburner burner Wingnut Qty.1 drippan Wingnut...
  • Page 20 Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two l/4-20xllA '' screws, 7ram lock washers, and 7ram flat washers on each side. 7ram Lockwasher 7ram flat washer Qty.4...
  • Page 21 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. Hinge pin on bottom of door Connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the Electronic Ignition Module.
  • Page 22 Install heat d iffusers bysliding o ne endofeach heat d iffuser intoslots atfront o ffirebox a ndresting o pposite endonpins at back offirebox. Heat diffuser Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of firebox.
  • Page 23 On back of grill, slide grease tray into opening in upper back panel. Greasetray Failureto installgreasetray will causehotgreaseto drip from bottom of grillwith risk of fire or property damage.
  • Page 24 LP CYLINDER iS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.

  • Page 25: Troubleshooting

    EIVlERGENCIIES= if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom , Damagedhose. , Turnoff gas at LP cylinderor at sourceon naturalgassystems.If cracked/cut/burned anythingbut burned,replacevalve/hose/regulator. If burned, hose. discontinueuseof productuntila plumberhas investigated cause and corrections are made.

  • Page 26: Electronic Ignition

    Troubleshooting (continued) ELECTRONIC IGNITION: Burner(s)will not light usingignitor. • Nospark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. (See ElectronicIgnition Troubleshooting a lso) • Nospark,someignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. , Sparks,but notat electrodeor at full • SeeSectionIII of ElectronicIgnitionSystem. strength. Burner(s)will not • See"GAS ISSUES:"on previouspage. matchlight.

  • Page 27: Troubleshooting - Electronic Ignition

    Troubleshooting - Electronic Ignition SECTION I Nosparksappearat • Batterynot installed , Checkbatteryorientation. • Installbattery(makesurethat "+"and "-" anyelectrodeswhen properly. connectorsare orientedcorrectly, w ith "+"end up ElectronicIgnitionButton and "-" enddown.) is pressed;no noise can be heardfromspark , Deadbattery. , Has batterybeen used •...
  • Page 31 Please registeryourproductonline at: (if you register online, you do not need to send in this registration card,) PLEASEFiLL OUT THiS CARDAND ATTACH A COPYOF YOUR SALES RECEIPT. RETURN iT WiTHiN t0 DAYS OF PURCHASE.FAILURETO RETURN MAYAFFECT YOUR WARRANTYCOVERAGE.FORWARRANTYSERVICE PROOFOF PURCHASEWiLL BE REQUIRED. THiS WARRANTYiS NON-TRANSFERABLE. LLENE ESTATARJETAY DEVUELVALA DENTRODE LOS 10 DIAS DE LACQMPRA.
  • Page 32 Register your product :o receive a special offer www.charbroil.com/registe • Product information • Grilling accessories • Replacement parts • Reliable customer support • Delicious recipes • Grilling tips from expert chefs • Exciting events and promotions • Share your grilling secrets •...