Char-Broil 463225112 Product Manual
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Char-Broil 463225112 Product Manual

Char-Broil 463225112 Product Manual

C-69g4s
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PRODUCT
GUIDE
MODEL
4632251
t2
Krnart
item
No,
640-04005540-2
C-69G4S
IMPORTANT: Fill out the product record information below.
Serial Number
See ratinglabel on grill for serialnumber.
Date Purchased
Forsupportandto registeryour
grill, pleasevisit us at
www.charbroil.com
If you havequestionsor need
assistanceduringassembly,
pleasecall 1-800-241-7548.
© 2011Char-Broil, LLC Columbus,GA 31902
Printedin China
Assembly instructions© 2011
09/16/11 QG651-001-100801

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  • Page 1 PRODUCT GUIDE MODEL 4632251 Krnart item 640-04005540-2 C-69G4S IMPORTANT: Fill out the product record information below. Serial Number See ratinglabel on grill for serialnumber. Date Purchased Forsupportandto registeryour grill, pleasevisit us at www.charbroil.com If you havequestionsor need assistanceduringassembly, pleasecall 1-800-241-7548. ©...
  • Page 2 For Your Safety ........If you smell gas: Grilling Guide ........1. Shut off gas to the appliance. Use and Care ........8-14 2. Extinguish any open flame. Limited Warranty ........3. Open lid. Parts List .......... 4. If odor continues, keep away from the appliance and immediately call your gas Parts Diagram ........

  • Page 3: California Proposition

    CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the side burner shelf this product contain chemicals known to the State of California to cause cancer, birth defects, and other or side shelf, reproductive harm.
  • Page 4 Temperature - Convective Grills ONLY. The temperature gauge in the hood of your new grill measures First Time Use air temperature. The air temperature inside your grill will never be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.

  • Page 5: Rotisserie C Ooking

    Rotisserie C ooking Rotisserie cooking isbest f or'round' meat, such aslarge roasts, whole poultry, andpork.Itgenerally requires anaccessory motor Outdoor grilling i sreally q uite simple. You'll succeed with and spitrodthatallows t hemeat tobeturned a ta constant burgers, dogs, o rsteaks u sually o nyour v ery first t ry.With speed.
  • Page 6 Wood Chips For extra smoke flavor when grilling, try adding wood chips. Cooking onyour n ew grill i sahands-on experience, anditis Soak the chips in water for approximately 30 minutes before recommended toremain o utside w ithyour g rill w hile cooking. adding to a smoke box or pan.

  • Page 7: Routine Care

    Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking WhyClean? surfaces prior to grilling. It is not recommended to clean cooking We've a llheard t hesaying ' Anounce o fprevention isworth a surfaces while grill is hot.
  • Page 8 LP Cylinder *The LP cylinder used with your grill must meet the following requirements: *Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near ,LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area.
  • Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 Safety Tips A Before opening LP cylinder valve, check the coupling nut for tightness. A When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. injury: A Never move grill while in operation or still hot.
  • Page 12 SEAR Burner Ignitor Lighting Ignitor Lighting ,A Do not lean over grill while lighting. A Do not lean over grill while lighting. 1. Turn OFF gas burner control valves. 1. Turn OFF gas burner control valves. 2. Turn ON gas at LP cylinder. 2.

  • Page 13: Burner Flame Check

    Burner Flame Check General Grill Cleaning • Do not mistake brown or black accumulation of grease and • Remove cooking grates and flame tamers. Light burners, rotate knobs from Hi to LOW. You should see a smaller flame in smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted).
  • Page 14 cAuTioN Remove carryover tubes and burners. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the SPIDER ALERT! burner configuration. See different configurations in illustrations below. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you.

  • Page 15: Disclaimer Of Implied Warranties

    This warranty only applies to units purchased from an authorized retailer. ManuPacturer warrants to the original cunsumer-purchaser only that this product shall be fiee from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
  • Page 16 FIREBOX LEFTSIDE CARTPANEL MAIN BURNER-TUBE BURNER BOTTOM SHELF MAIN BURNER-BAR BURNER FRONTDOOR BRACE LEFT DOOR ELECTRODE, F/TUBE BURNER RIGHT DOOR ELECTRODE, F/BAR BURNER CARRY OVER TUBE iHANDLE, F/DOOR LOWER BACK PANEL CONTROL PANEL, MAIN ELECTRONIC IGNITIONMODULE TANK EXCLUSIONWIRE GREASE TRAY BUTTON, F/IGNITION MODULE GREASE PAN SHIELD, F/ELECTRONIC IGNITIONMODULE...
  • Page 17 ,/FF H/XX...
  • Page 18 for the LP cylindershouldbe on theleft side. " Attachbottomshelf to left and rightleg assemblies with 114.20x2.318" machine screws and 1/4-20flange nuts. Thecut out hole For FrontDoor RightSide Panel Left SidePanel 1/4-20x2-3/8" Machine Screw Qty: 6 1/4-20 Flange Nut BottomShelf Qty: 6 Thenattachto bottomshelfwith (2) #8x3/8"sheet metal screws.
  • Page 19 " Hang t ank exclusion wire onto lower back p anel, attach o ther end tobottom s helf with #8x3/8" sheet metal screw. Lower Back P anel #8x3/8" Sheet Metal Screws Qty. 1 flange n uts. " Place front door b race asshown. Attach toleft a nd right leg assemblies with 1/4-20x2-3/8"...
  • Page 20 " Turn a ssembly upside down. ,' Insert Caster Pin into the caster mounting plate t olock itinplace, shown A.Spin the caster clockwise into the threads onthe bottom shelf until secure. Remove the Caster Pin and repeat forremaining casters. Make s ure the two locking casters are secured atthe rear a nd the non-locking casters are secured atthe front (B).
  • Page 21 " Carefullylowerthegrill headontothe cart. Makesure the regulatorhoseis hangingoutsidethecart.Attachwith 114=20x112" • This step requires two peopleto lift and positiongrillhead ontocart. screws. Grill Head 1/4-20×1/2" S crew Qty: 4...
  • Page 22 " Hooksidewallof shelf oversupportbracketson sideof firebox. At back of firebox,insert (1) 7ramfiber washer and (1) 1/4-20x1/2"screw as shown(A). " Insidefirebox,insert(3) 7ramfiber washers and (3) 1/4-20x1/2"screws as shown(B). " Attachshelfwith (4) 1/4-20flange nuts on each side(C). RightSide Shelf Support Bracket 1/4-20x1/2" 1/4-20 7ram Screw...
  • Page 23 " Hooksidewallof side burnershelfover supportbrackets on sideof firebox. At backof firebox,insert(1) 7ram fiber washer and (1) 1/4-20x1/2"screw asshown (A}. " Insidefirebox,insert(3) 7ram fiber washers and (3) 1/4-20x1/2"screws as shown(B). " Attachsideburnershelfwith (4) 1/4-20flange nuts on eachside(C). From Fiber Washer LeftSide Shelf Bracket 1/4-20x1/2"...
  • Page 24 Attach side burner bezel and valve with #8x318" SS screws.(A). Place side burner into shelf. Make sure valve is inside side burner tube. Attach side burner with #8 wing nut (B). Hook venturi clip to side burner tube and around manifold. Attach side burner ignitor wire to ignitor as shown (C). Press side burner control knobonto valve stem (D).
  • Page 25 • Attachhandleto doorwith #10-24x1/2"machine screws, 5ram flat washers and 5ram lock washers (A) • Inserthinge pinon bottomshelf into holein door.Pressupperhinge pin in front door brace,alignhinge holeon topof door,and releasehingepin into door. Him!e Pin hole Hinge Pin hole 5ramLock Washer #10-24x1/2" MachineScrew Qty:4 Left...
  • Page 26 Place heat tents over tube burners and the heattent for sear burner over sear burner by insertingtabs into slots in front of firebox. Opposite ends of heat tentsrest on pins in back of firebox, Heat Tent, F/Sear Burner IIIIIIIIIIIIIIIIIIIIIIIIIIII IIIIIII •...
  • Page 27 Attachthe heatshieldto greasetraywith #8x3/8"sheet metal screws (A). " Placegreasepaninto greasetray,thenplacethetray intothe cart (B). HeatShield #8x3/8" GreaseTray SheetMetal Screws Qty.4 Grease T_aray Failure to install grease tray and grease pan will cause hot grease to drip from bottom of grill with risk of fire or property damage.

  • Page 28: Troubleshooting

    DANGER; If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom • Damagedhose. . Turnoff gas at LP cylinderor at sourceon naturalgassystems.If cracked/cut/burned anythingbut burned,replacevalve/hose/regulator. If burned, hose. discontinueuseof productuntila plumberhas investigated cause and corrections are made.

  • Page 29: Electronic Ignition

    Troubleshooting (continued) ELECTRONIC IGNITION: Burner(s)will not light usingignitor. • Nospark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. (See ElectronicIgnition Troubleshooting a lso) • Nospark,someignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. , Sparks,but notat electrodeor at full • SeeSectionIII of ElectronicIgnitionSystem. strength. Burner(s)will not • See "GAS ISSUES:"on previouspage. matchlight.

  • Page 30: Troubleshooting - Electronic Ignition

    Troubleshooting - Electronic Ignition SECTION I Nosparksappearat • Batterynot installed , Checkbatteryorientation. • Installbattery(makesurethat "+"and "-" anyelectrodeswhen properly. connectorsare orientedcorrectly, w ith "+"end up ElectronicIgnitionButton and "-" enddown.) is pressed;no noise can be heardfromspark , Deadbattery. , Has batterybeen used , Replacebatterywith newalkalinebattery.
  • Page 31 We respect your privacy. [ Respetamos su privacidad. [ Nous respectons votre vie priv_e. ® If you prefer not to receive special offers and promotions from Char-Broil, please check here: Marque aqu[ si no desea recibir ofertas y promociones especiales de Char-Broil: ®...
  • Page 32 Register your product to receive a special offer www.c h a rbroi i.co m/reg iste r...

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