Char-Broil 463222209 Product Manual

Char-broil gas grill user manual

Table of Contents

Quick Links

Download this manual

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary

Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody

Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That's All About U®; Keepers of the Flame®; New Braunfels Smoker

Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®;

The Big Easy®; Trentino®; U®; Wild West Tradition®; and the following marks:

The following are trademarks of W.C. Bradley Co.: Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™;

Double Chef™; Fireball™; Firenzy™; FlavorMaster™;Front Avenue™; Grill 2 Go® Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little

Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Insure™; Let's Grill Something Together™; Lev-Alert™; Longhorn™; Magneto™; Precision

Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; Signature Series™; SureFire™; The Minute

Grill™;Torchfork™; Universal Grill Parts™; You Bring the Party™

Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,135,104; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,792,935; 6,951,213; 7,047,590;

7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876; D428,303; D430,772; D435,396;

D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; D454,031; D455,205; D455,206;

D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414;

D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada:D97,504;D99,355; D102,037; D104,200;D108,377; 2,315,567;

IMPORTANT: Fill out the product record information below.

Serial Number

Date Purchased

TEC™ is a trademark of Tec Infrared Grills.

Printed in China

PRODUCT GUIDE

MODEL 463222209

See rating label on grill for serial number.

For support and to register your

grill, please visit us at

www.charbroil.com

If you have questions or need

assistance during assembly,

please call 1-888-430-7870.

Estimated assembly time: 30 minutes

10/19/09 • G528-001-070801

Table of Contents

Troubleshooting

Need help?

Do you have a question about the 463222209 and is the answer not in the manual?

Questions and answers

Summary of Contents for Char-Broil 463222209

Page 1 The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®; Keepers of the Flame®; New Braunfels Smoker Company®;...
Page 2: Table Of Contents
TABLE OF CONTENTS For Your Safety ........2-3 Use and Care .
Page 3 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
Page 4: Use And Care
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve.
Page 5: Connecting Regulator To Lp Cylinder
LP Cylinder Exchange •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder"...
Page 6 Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.
Page 7 • Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.) • Use grill at least 3 ft. from any wall or surface.
Page 8: Ignitor Check
WARNING Turn controls and gas source or tank OFF when not in use. CAUTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.
Page 9: Spider Alert
CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. CONTROL PANEL VALVE In some areas of the country, spiders or small insects have been...
Page 10 We suggest three ways to clean the burner tubes. Use the one easiest for you. (A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burner venturi tube several times. (B) Use a narrow bottle brush with a flexible handle (do not use a brass wire brush), run the brush through each burner venturi tube several times.
Page 11: Light Operation Instructions
Grill Halogen Light LIGHT OPERATION INSTRUCTIONS 1. Make sure light switch on the control panel is in the “OFF” position. 2. Connect light plug to an extension cord, then put the extension cord plug into the outlet on the wall. 3.
Page 12: Cleaning The Lens
Cleaning the Lens 1. Prior to cleaning, make sure the light switch is in the “OFF” position and the light plug is disconnected from the power supply. 2. Do not clean the glass lens when warm. Allow to cool before cleaning. Sudden change in temperature may cause cracking of the glass lens.
Page 13: Limited Warranty
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
Page 14: Parts List
PARTS LIST Qty Description LOCKING CASTER FIXED CASTER BOTTOM SHELF DOOR MAGNET ASSEMBLY LEFT SIDE CART PANEL RIGHT SIDE CART PANEL LOWER BACK CART PANEL 12 VOLT ADAPTER GROMMET, F/ HOSE, SMALL GROMMET, F/ HOSE, LARGE FIREBOX LEFT OUTER SIDE PANEL, F/ FIREBOX RIGHT OUTER SIDE PANEL, F/ FIREBOX...
Page 15: Parts Diagram
PARTS DIAGRAM...
Page 16: Assembly
ASSEMBLY Screw in the two locking casters at the rear of the bottom shelf and the two fixed casters at the front, and tighten with the caster wrench provided. Locking caster Bottom shelf Attach side panels to bottom shelf using three 1/4-20x1/2”...
Page 17 Attach light adapter to back panel using four #8-32x3/8” screws, 4mm lock washers, 4mm flat washers and #8 nuts, shown A. Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two 1/4-20x1/2”...
Page 18 Insert front brace under control panel and between cart side panels. Secure using two 1/4-20x1½” Remove the two screws and washers that are attached on right side of firebox front, shown A. Insert flange on right side shelf into side shelf brackets on side of firebox, shown B. Attach right side shelf front using the two screws and washers which were removed from right side of fire box, shown C.
Page 19 Attach left side lower fascia to left side upper fascia using three #10x3/8” screws, 5mm lock washers and 5mm flat washers, shown A. Remove the three screws and washers that are attached on left side of firebox front, shown B. Insert flange on left side shelf into side shelf brackets on side of firebox, shown C.
Page 20 Attach debris collector panel to upper back panel using four #10x3/8” screws, 5mm flat washers, 5mm lock washers, and #10 nuts, shown A. On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x1½”...
Page 21 First, remove the two screws and lock washers already attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using lock washers and screws that were removed from bracket. Next, place sideburner bezel over valve stem on front side of fascia.
Page 22 Under sideburner shelf, attach sideburner ignitor wire to electrode, shown A. Place sideburner grate onto sideburner shelf, aligning grate legs with holes in shelf, shown B. Electrode Sideburner Ignitor Wire Inside the cart left, connect the adapter wire harnesses to the light wire harnesses as shown. Sideburner grate Light wire harness Adapter wire harness...
Page 23 Inside of cart, insert rear shield tabs into slots next to grease tray opening on upper back panel, shown A. Attach front shield tabs(with holes) under front brace with two #8x3/8” self-tapping screws, shown B. front tab (w/hole) Tank heat shield Grease tray opening Upper back panel Tank heat shield...
Page 24 Release the cap and nut from electronic ignition module. Attach electronic ignition module and heat shield to the cart left side panel with the nut, shown A. Insert AA battery into ignition module, negative ( Connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the Electronic Ignition Module.
Page 25 Put divider panels between burners, shown A. Secure divider panels to firebox front using two #8x3/8” self-tapping screws, shown B. Secure divider panels to firebox rear using two #8x3/8” self-tapping screws, shown C. self-tapping screw #8x3/8” Qty. 4 Divider panel #8x3/8”...
Page 26 Place Emitter plates in the firebox. Emitter Plates Insert temperature gauge stem into the bigger hole on the black panel,shown A. Make sure the gauge is pushed in as far as it will go, then push the gauge downward until it clips into the panel, as shown in B/C.
Page 27 Place cooking grates onto the firebox as shown. Make sure to put taller end at rear of fire box. Rear of grate Cooking grate Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox.
Page 28 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.
Page 29: Troubleshooting
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Gas leaking from • Damaged hose. cracked/cut/burned hose. Gas leaking from LP • Mechanical failure due to rusting or cylinder.
Page 30 Troubleshooting (continued) Problem Possible Cause Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • Sparks, but not at electrode or at full strength. Burner(s) will not •...
Page 31: Troubleshooting - Electronic Ignition
Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause SECTION I No sparks appear at • Battery not installed any electrodes when properly. Electronic Ignition Button is pressed; no noise can • Dead battery. be heard from spark module. • Button assembly not installed properly.
Page 32 NOTES...
Page 33 NOTES...
Page 34 NOTES...
Page 35: Registration Card
Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240...

Char-Broil 463222209 Product Manual

Quick Links

Troubleshooting

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Char-Broil 463222209

Summary of Contents for Char-Broil 463222209

Table of Contents