Char-Broil 463215512 Product Manual
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Char-Broil 463215512 Product Manual

Classic c-46g5cb
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© 2011 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463215512
Classic C-46G5CB
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Printed in China
See rating label on grill for serial number.
Assembly instructions © 2011
08/23/11 • G570-001-030801

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Summary of Contents for Char-Broil 463215512

  • Page 1 PRODUCT GUIDE MODEL 463215512 Classic C-46G5CB IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.
  • Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could exceed weight limit of the 1. Combustion by-products produced when using this product contain chemicals known to the State of side burner shelf California to cause cancer, birth defects, and other or side shelf, reproductive harm.

  • Page 4: Grilling Guide

    GRILLING GUIDE – Getting Started Temperature - Convective Grills ONLY. The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
  • Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.

  • Page 7: Grilling Guide

    Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking We've all heard the saying 'An ounce of prevention is worth a surfaces while grill is hot.

  • Page 8: Use And Care

    LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
  • Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. Injury: Never move grill while in operation or still hot.
  • Page 12 SEAR Burner Ignitor Lighting Ignitor Lighting Do not lean over grill while lighting. Do not lean over grill while lighting. Turn OFF gas burner control valves. Turn OFF gas burner control valves. Turn ON gas at LP cylinder. Turn ON gas at LP cylinder. Open lid during lighting.
  • Page 13 General Grill Cleaning Burner Flame Check • Do not mistake brown or black accumulation of grease and • Remove cooking grates and flame tamers. Light burners, rotate smoke for paint. Interiors of gas grills are not painted at the knobs from HI to LOW. You should see a smaller flame in factory (and should never be painted).

  • Page 14: Spider Alert

    3. Remove carryover tubes and burners. CAUTION Detach electrode from burner. NOTE: Removal/Detachment method will depend on the SPIDER ALERT! burner configuration. See different configurations in illustrations below. 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one SPIDER AND WEBS easiest for you.

  • Page 15: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 16: Parts List

    PARTS LIST Qty Description Qty Description FIREBOX BOTTOM SHELF MAIN BURNER, F/ FIREBOX UPPER BACK PANEL ELECTRODE, F/ MAIN BURNER LOWER BACK PANEL SEARING BURNER, F/ FIREBOX LEFT RAIL, F/ GREASE TRAY ELECTRODE, F/ SEARING BURNER RIGHT RAIL, F/ GREASE TRAY CARRY OVER TUBE GREASE TRAY FLAME TAMER, MAIN BURNER...

  • Page 17: Parts Diagram

    PARTS DIAGRAM...

  • Page 18: Assembly

    ASSEMBLY Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters.
  • Page 19 Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers on each side. Lower Back Panel 1/4-20x1/2” Screw 7mm Lock Washer 7mm Flat Washer This step requires two people to lift and position grill head onto cart.
  • Page 20 Insert front brace under control panel and between cart side panels. Make sure door hinge pin holes are on the top side and facing the front. Secure using two 1/4-20x1 ” screws, 7mm lock washers, and 7mm flat washers on each side. ½...
  • Page 21 Open top lid. Insert flange on right side shelf into side shelf brackets on side of firebox. Attach right side shelf using two 1/4”-20x3/4” screws, 7mm lock washers, 7mm flat washers and 1/4” nuts, shown A. Attach rear of shelf using one 1/4-20x1 ”...
  • Page 22 Insert flange on sideburner shelf into side shelf brackets on side of firebox. Attach sideburner shelf using two 1/4”-20x3/4” screws, 7mm lock washers, 7mm flat washers and 1/4” nuts, shown A. Attach rear of shelf using one 1/4-20x1 ” screw, 7mm lock washer, and 7mm flat washer and 1/4” nut in lower hole, ½...
  • Page 23 Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Attach bezel to fascia and valve bracket with two #8-32x3/8"...
  • Page 24 Under sideburner shelf, attach sideburner ignitor wire to electrode, shown A. Place sideburner grate onto sideburner shelf shown B Sideburner grate Sideburner Ignitor Wire Inside of cart, insert rear tab (without hole) of heat shield into left slot on upper of lower back panel. Insert rear tabs (without hole) of left and right grease tray rails into slots beneath grease tray opening in upper back panel, shown A.
  • Page 25 Insert hinge pin on bottom of door into the hole in bottom shelf. Press upper hinge pin in top of door, align hinge hole on front door brace, and release hinge pin into door brace. PRESS Hinge pin on top of door Right Left Door...
  • Page 26 Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. Unscrew electronic ignitor cap and place AA battery into ignitor slot with positive end (+) facing outward. Replace ignitor cap. Warming Rack Cooking Grate Electronic...
  • Page 27 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.

  • Page 28: Troubleshooting

    DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 29 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...

  • Page 30: Troubleshooting

    Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up Electronic Ignition Button and “–”...

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