Frymaster FOOTPRINT RE80 Series Service & Parts Manual
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Frymaster FOOTPRINT RE80 Series Service & Parts Manual

Frymaster FOOTPRINT RE80 Series Service & Parts Manual

E4 high production re (hpre) re80 electric
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Frymaster, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
SEPT 2010
*8196666*
www.frymaster.com
E-mail:
service@frymaster.com

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  • Page 1 Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 SEPT 2010 *8196666* www.frymaster.com E-mail: service@frymaster.com...
  • Page 2 FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
  • Page 3 Frymaster Factory Authorized Service Center (FASC) for part number 826-0900. Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect all electrical power from the fryer. ELECTRICAL POWER SPECIFICATIONS...

  • Page 4: Table Of Contents

    E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS TABLE OF CAUTIONARY STATEMENTS ... i ELECTRICAL POWER SPECIFICATIONS ... ii CHAPTER 1: Service Procedures General ... 1-1 Replacing a Controller ... 1-1 Replacing Component Box Components ... 1-1 Replacing a High-Limit Thermostat ... 1-3 Replacing a Temperature Probe ...
  • Page 5 E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS TABLE OF CONTENTS (cont.) Heating Elements ... 2-20 2.6.1 Element Assemblies and Hardware ... 2-20 2.6.2 Element Tube Assembly ... 2-22 Frypots and Associated Components ... 2-33 Controllers ... 2-24 Electronics and Electrical Components ... 2-25 2.9.1 Component Boxes ...

  • Page 6: Chapter 1: Service Procedures

    CHAPTER 1: SERVICE PROCEDURES 1.1 General Before performing any maintenance on your Frymaster fryer, disconnect the fryer from the electrical power supply. When electrical wires are disconnected, it is recommended that they be marked in such a way as to facilitate re-assembly.

  • Page 7: Replacing A High-Limit Thermostat

    (SDU) or other appropriate metal container. DO NOT drain more than one full frypot or two split frypots into the SDU at one time. 2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of the fryer.

  • Page 8: Replacing A Temperature Probe

    7. Insert the leads into the 12-pin connector C-6 (see illustration below). For full-vat units or the left half of a dual-vat unit (as viewed from the rear of the fryer) the leads go into positions 1 and 2 of the connector. For the right half of a dual-vat unit (as viewed from the rear of the fryer), the leads go into positions 7 and 8.

  • Page 9: Replacing A Heating Element

    9. Insert the temperature probe leads into the 12-pin connector C-6 (see illustration below). For full-vat units or the right half of a dual-vat unit (as viewed from the rear of the fryer) the red lead goes into position 3 and the white lead into position 4 of the connector. For the left half of a dual-vat unit (as viewed from the rear of the fryer), the red lead goes into position 9 and the white lead into position 10.
  • Page 10 3. Remove screws holding element wiring cover in place and remove cover. 4. In the rear of the fryer directly behind the frypot disconnect the 6-pin connector for the left element (as viewed from the front of the fryer) or the 9-pin connector for the right element.

  • Page 11: Replacing Contactor Box Components

    2. Disconnect the fryer from the electrical power supply. 3. Remove the two screws securing the cover of the contactor box. The contactor boxes above the filter pan are accessed by sliding under the fryer. They are located to the left and right above the Index Marker marks...

  • Page 12: Replacing A Frypot

    5. Unplug the wiring harnesses and ground wires from the backs of the controllers. Remove the controllers by lifting them from the hinge slots in the control panel frame. 6. Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in order to remove the upper back panel.
  • Page 13 14. Remove the covers from the drain safety switch(es) and disconnect the switch wiring at the switch(es). 15. At the rear of the fryer, unplug the 12-pin connector C-6 and, using a pin pusher, disconnect the high-limit thermostat leads. 16. Disconnect the oil return flexline(s) at the frypot end(s).

  • Page 14: Built-In Filtration System Service Procedures

    If the pump motor does not start, press the red reset switch (button) located on the rear of the motor at the front of the fryer. If the pump starts after resetting the thermal overload switch, then something is causing the motor to overheat.

  • Page 15: Replacing The Filter Motor, Filter Pump And Related Components

    2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear. 3. Disconnect the two flexlines running to the oil-return manifold at the rear of the fryer as well as the pump suction flexline at the end of the filter pan connection (see photo below).

  • Page 16: Replacing The Filter Transformer Or Filter Relay

    The filter transformer and relay are behind the controller on a single fryer or just right of the filter in a bank of two or more. The filter transformer and relay are located as shown in the illustration below. .

  • Page 17: Basket Lift Service Procedures

    1.10 Basket Lift Service Procedures High Production RE Series electric fryers may be equipped with automatic basket lifts. Basket lifts always come in pairs, although each operates independently. A modular basket lift (illustrated on the following page) is a self-contained sub-assembly consisting of a pair of toothed rods which support removable basket lift arms, a pair of reversible- drive gear motors, and four microswitches.
  • Page 18 BINDING/JAMMING PROBLEMS Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their ® bushings. Apply a light coat of Lubriplate or similar lightweight white grease to the rod and bushings to correct the problem. With the modular basket lift, another possible cause of binding is improper positioning of the motor, which prevents the gear from correctly engaging the teeth in the rod.

  • Page 19: Interface Board Diagnostic Chart

    1.11 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter. PN 106-6664 NOTE – When testing the test points on J1 and J2 test use the illustration above dis- regarding any silk-screened numbers on the board depicting the location of Pin 1.

  • Page 20: Probe Resistance Chart

    1.12 Probe Resistance Chart Probe Resistance Chart For use with fryers manufactured with Minco Thermistor probes only. OHMS OHMS 1059 1204 1070 1216 1080 1226 1091 1237 1101 1247 1112 1258 1122 1268 1133 1278 1143 1289 1154 1299 1164 1309 1174 1320...

  • Page 21: Wiring Diagrams

    1.13 Wiring Diagrams 1.13.1 Basket Lift 1-16...

  • Page 22: Pbi Basket Lift

    1.13.2 PBI Basket Lift 1-17...

  • Page 23: Standard Component Wiring

    1.13.3 Standard Component Wiring 1-18...

  • Page 24: Component Wiring - Single Phase

    1.13.4 Component Wiring – Single Phase 1-19...

  • Page 25: Component Wiring - 480V Non-Filter

    1.13.5 Component Wiring – 480V Non-Filter 1-20...

  • Page 26: Component Wiring - Fast Ready

    1.13.6 Component Wiring - Fast Ready 1-21...

  • Page 27: Component Wiring - Kfc-1

    1.13.7 Component Wiring – KFC-1 1-22...

  • Page 28: Contactor Box - Domestic 17 Kw

    1.13.8 Contactor Box – Domestic, 17 kW 1.13.9 Contactor Box – Domestic, 21 kW 1-23...

  • Page 29: Contactor Box - Export

    1.13.10 Contactor Box – Export 1-24...

  • Page 30: Chapter 2: Parts List

    E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS CHAPTER 2: PARTS LIST 2.1 Accessories ITEM PART # 809-0985 Thumbscrew, ¼ -20 X 1⅜-inch 810-2794 Basket Hanger 230-4318 Basket Hanger, KFC 809-0941 Spacer, Basket Hanger 803-0197 Cleanout Rod, 27-inch 803-0278 Brush, Teflon, L-shaped Joiner Strip 230-4766 Standard...

  • Page 31: Cabinetry

    2.2 Cabinetry 2.2.1 Back Panels, Tilt Housings, Top Caps, and Doors...
  • Page 32 823-7133 Church’s/Popeye’s 823-7022 823-7073 x2, x5 (1) 823-7074 x3, x5 (1), x6 (2) 823-7075 823-5440 Cove, Element Tilt Housing Top Cap Frymaster 108-0026 106-9429 x2, x5 (1) 106-9602 x3, x5 (1), x6 (2) 108-0027 Dean 108-0034 108-0040 x2, x5 (1)
  • Page 33 2.2.1 Back Panels, Tilt Housings, Top Caps, and Doors (cont.) ITEM PART # FAST 106-8427 106-7166 Computer Bezel Standard 230-0489 x1, x3 (1), x5 (1) 210-8175 x2, x3 (1), x4 (2), x5 (2), x6 (3) 230-5478 x1, x3 (1), x5 (1) 230-5477 x2, x3 (1), x4 (2), x5 (2), x6 (3) K3000...

  • Page 34: Cabinet Bases, Braces And Associated Parts

    2.2.2 Cabinets, Bases, Braces, and Associated Parts (FINAL) Three-vat unit shown here. ITEM PART # Base Assembly 106-8224 x1, Filter Cabinet 106-6534 x2, Filter Cabinet 106-5622 x3, Filter Cabinet 106-4424 x4, Filter Cabinet 106-5622 x5, Filter Cabinet 106-5622 x6, Filter Cabinet 106-6643 x1, Non-filter Cabinet 106-6436...
  • Page 35 2.2.2 Cabinets, Bases, Braces, and Associated Parts cont. ITEM PART # Cabinet Sides 231-4896 Side, Stainless Steel, Left 232-4896 Side, Stainless Steel, Right 221-5073 Side, Painted, Left 222-5073 Side, Painted, Right 221-5170 Side, Inner, Left (x5 and x6 units) 222-5170 Side, Inner, Right (x5 and x6 units) 220-5983 Divider (multi-vat units)

  • Page 36: Basket Lift Assembly And Associated Parts

    2.2.3 Basket Lift Assembly and Associated Parts...
  • Page 37 2.2.3 Basket Lift Assembly and Associated Parts (cont.) ITEM PART # 106-3775 Basket Lift Assembly, 100-120VAC 106-4147 Basket Lift Assembly, 208-220VAC 106-4148 Basket Lift Assembly, 230-240VAC 810-1012 Rod, Basket Lift 813-0035 Bushing, Bronze 807-2513 Capacitor, 12.5 μFarad 330VAC 901-8499 Chassis, Left Basket Lift 902-8499 Chassis, Right Basket Lift 807-0159...

  • Page 38: Filter Pan

    2.3.1 Filter Pan Assemblies Single-vat Filter Assembly Multi-vat Filter Assembly...
  • Page 39 2.3.1 Filter Pan Assemblies (cont.) ITEM PART # 106-7674SP Filter Assembly, Multi-vat, Paper Filtration 823-6943 Lid, Filter Pan 823-6172 Crumb Basket 810-3195 Hold-down Ring 106-7330 Sana Grid 823-7534 Filter Pan 106-8398 Filter Assembly, Single-vat, Paper Filtration 823-6508 Lid, Filter Pan 823-7386 Crumb Basket 810-3328...

  • Page 40: Filter Pump

    2.3.2 Filter Pump ITEM PART # Filter Pump Components 816-0093 Pump Gasket 810-3347 8GPM Pump 826-1264 4 GPM Pump 826-1712 120V Filter Motor, Gasket 826-1756 208V Filter Motor, Gasket 826-1270 220-240V Filter Motor, Gasket 809-1020 Cap Screw to Connect Pump to Motor 106-9918 Harness Assembly, Filter Pump 813-0265...

  • Page 41: Drain System Components

    2.4 Drain System Components 2.4.1 Drain Valve Assemblies 810-2126 108-1999 & 108-2086 2-12 108-0179 108-0124...
  • Page 42 2.4.1 Drain Valve Assemblies (cont.) ITEM PART# Drain Valve (units equipped with filtration) 810-2783 Valve, 1 ½” Full Port 816-0544PK O-ring (pack of 5) 807-2103 Microswitch, Straight Lever, Drain Safety Switch 106-3745 Bracket, Drain Safety Switch 200-5694 Cover, Drain Safety Switch 210-7077 Handle (multi-vat unit) 230-7413...
  • Page 43 2.4.2 Drain System Plumbing ITEM PART# Drain Plumbing   With Drain Flush 812-2078 823-4681 823-5188 200-9365 823-4844 Without Drain Flush 812-2078 823-7016 823-5188 200-9365 823-7015 823-4844 200-6615 9” Long (no drain connection) 812-2131 Downspout, Multi-height 816-0772 Sleeve, Drain Connecting 809-0969 Clamp, T-bolt 816-0665 Vinyl Cap...

  • Page 44: Oil Return System Components

    2.5 Oil Return System Components 2-15...
  • Page 45 2.5 Oil Return System Components (cont.) ITEM PART # Oil Return Plumbing Assembly 106-9711 Left Assembly 106-9712 Right Assembly 108-0717 Single Assembly 106-9928 Rear Harness 106-9929 Jumper Harness 220-4955 Handle Mount 200-8929 Handle, Oil Return 816-0638 Vinyl Cap, Yellow 809-0601 Clevis Clip, Rod End 810-1668 Adapter, Male, 5/8”...

  • Page 46: Oil Disposal Wand

    2.5.1 Oil Disposal Wand ITEM PART # 108-0528 Oil Disposal Wand Assembly 106-1454 Nozzle assembly with handle 810-1434 Hose assembly 816-0631 Cap, red vinyl 823-7153 Handle 810-0487 Coupling * Not illustrated. COMPONENT 2-17...
  • Page 47 2.5.2 Over-the-Top Oil Return (KFC) ITEM PART # 106-9693 Plumbing Assembly 810-3468 Tubing, Over the Top 810-2513 Tubing, Faucet Upper 813-0165 Elbow, Street, ½” x ½” NPT, 90° 810-1668 Adapter, Male, ⅝” OD x ½” 810-2700 Nipple, Quick Disconnect 810-2699 Coupling, Quick Disconnect 106-3470 Valve, Solenoid, Female Pins...

  • Page 48: Drain Flush

    2.5.3 Drain Flush Plumbing ITEM PART # 106-4006 Valve Assembly, Oil Return, 1/2" 200-8929 Handle, Oil Return 809-0601 Clevis Clip, Rod End 810-1069 Flexline, 5/8" x 29.50" Long 810-1668 Adapter, Male 5/8" OD x 1/2" 810-3160 Adapter, 1/2" NPT 813-0022 Nipple, 1/2"...

  • Page 49: Heating Elements

    2.6 Heating Element Assemblies and Associated Parts 2.6.1 Element Assemblies and Hardware NOTE: These elements apply only to the RE series fryers. For the previous model elements see manual PN 819-5990. 2-20...
  • Page 50 2.6.1 Heating Element Assemblies and Associated Parts (cont.) ITEM PART # Element Assemblies 106-9757 208V, 17kW 106-9974 208V, 21kW 106-9961 240V, 17kW 106-9963 240V, 21kW 106-9962 480V, 17kW 106-9964 480V, 21kW Elements 807-3652 Element, 208V/8.5kW (for 17kW) 807-4656 Element, 208V/10.25kW (for 21kW) 807-4711 Element, 240V/8.5kW (for 17kW) 807-4713...

  • Page 51: Element Tube Assembly

    2.6.2 Element Tube Assemblies ITEM PART # 106-7653SP Tube Assembly RE Element, Full-Vat 106-5329 Bracket Assembly, LH Element Tube Support 106-5330 Bracket Assembly, RH Element Tube Support 220-0122 Plate, Element Tube Support Inner 220-0123 Plate, Element Tube Support Outer 106-7651 Bracket Assembly, LH Upper Spring (use 106-6569 for 17kW) 106-7652 Bracket Assembly, RH Upper Spring (use 106-6570 for 17kW)
  • Page 52 2.7 Frypot Assemblies and Associated Parts ITEM PART # Frypot Assembly 823-6935SP Frypot, Non-filter 823-6721SP Frypot, Filter 823-6936SP Frypot, Church’s/Popeye’s 806-8035 Thermostat Assembly, High-Limit (CE, 806-8132) 816-0785 Side Insulation 816-0786 Center Insulation 221-7274 Heat Shield, Left 222-7274 Heat Shield, Right Topcap Heat Shield 220-5464 220-5460...

  • Page 53: Controllers

    2.8 Controllers ITEM PART # Computers 826-2429 Computer Magic III.5, Full-Vat, non-CE 106-4343 Computer Magic III.5, Full-vat, CE 826-2329 Digital Controller, Full-Vat 108-0267 FAST Computer 106-4070 KFC-1 Computer 108-0232 Church’s CM4S Computer 108-0218 Popeye’s CM4S Computer 826-2401 Basket Lift Timer 108-2087 K3000 K3000 Locator Harness...

  • Page 54: Component Boxes

    2.9 Electronics and Wiring Components 2.9.1 Component Boxes 2-25...
  • Page 55 2.9.1 Component Boxes ITEM PART # Component Box Assemblies (for reference) 106-9730 208/240V, Filter 106-9732 208/240V, Non-filter 108-0279 220/250V, Filter 108-0278 220/250V, Non-filter 108-0420 480V, Filter 108-0421 480V, Non-filter 108-0330 480V, no switch, no basket lift Component Box Parts 106-6666 Interface Board 106-9930 Harness, Filter...

  • Page 56: Contactor Boxes

    2.9.2 Contactor Boxes 2-27...
  • Page 57 NOTES: Left and right contactor box assemblies are mirror images of one another. With the exception of the box itself, most components of a left-hand assembly are the same as those in the corresponding right-hand assembly and vice versa. The configuration illustrated shows most possible components, but a particular configuration may not have all the components shown.

  • Page 58: Fuse Boxes

    Cover, RH Fuse Box (Used on Single Station Fryers also) 809-0434 Nut, RH Fuse Holder 823-5585 Box, LH Fuse 823-5557 Box, RH Fuse 823-5797 Box, Single Station Fryer Only 807-3970 Block, 3 Pole 600V 175A Terminal 807-0501 Fuse Block, Buss #2968 3-Pole 807-2240 Fuse, 60 AMP 300VAC 807-0070...

  • Page 59: Terminal Blocks

    PART # 823-5631 Box, LH Rear Terminal Block 823-5632 Box, RH Rear Terminal Block 823-5797 Box, Single Station Fryer Only (see previous page for cover 222-0523) 220-0801 Cover, Rear Terminal Block Box 807-3970 Block, 3 Pole 600V 175A 807-0070 Terminal, Ground Lug...

  • Page 60: Cordsets

    2.9.5 Cordsets ITEM PART # 807-4658 Domestic OPT11295 Generic Export OPT37413 Church’s Cord Connect Box * Not illustrated. 2.10 Wiring 2.10.1 Contactor Box Wiring Assemblies (Left Element) ITEM PART # 106-9735 6-pin 106-9736 9-pin COMPONENT BLUE BLUE BLUE BLACK BLACK BLACK BLUE BLUE...
  • Page 61 2.10.2 Component Box, Filter Pump and Basket Lift Wiring Harnesses ITEM PART # 106-9930 Component Box Harness, Filter 106-9965 Component Box Harness, Non-filter 807-4765 Component Box Harness, Control 106-9918 Filter Pump Harness 106-9924 Drain Safety Harness 108-0255 Drain Safety Harness, KFC-1, Popeye’s, Church’s 106-9928 Oil Return Harness, Rear COMPONENT...

  • Page 62: Pin Connectors

    2.11 Wiring Connectors and Pin Connectors ITEM PART # 807-1068 2-Pin Female 807-0158 6-Pin Female 807-0156 9-Pin Female 807-0159 12-Pin Female 807-0875 15-Pin Female 807-1067 2-Pin Male 807-0157 6-Pin Male 807-0155 9-Pin Male 807-0160 12-Pin Male 807-0804 15-Pin Male 826-1341 Terminal, Female Split Pin (pkg.

  • Page 63: Fasteners

    2.12 Fasteners ITEM PART # 809-0429 Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap 809-0514 Capscrew, 5/16-inch-18 NC Hex 809-0448 Clip, Tinnerman 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237) 826-1358 Nut, 6-32 Keps Hex (Pkg. of 25) (809-0049) 809-0247 Nut, 8-32 Keps Hex 826-1376...
  • Page 64 Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135 819-6666 SERVICE HOTLINE SEPT 2010 PRINTED IN THE UNITED STATES 1-800-551-8633...

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