Table of Contents
Troubleshooting
Related Manuals for Frymaster RESERIESMARINE E4
Summary of Contents for Frymaster RESERIESMARINE E4
- Page 1 Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 AUGUST 2006 *8196202* www.frymaster.com Email: service@frymaster.com...
- Page 2 Frymaster optional equipment casters must be used. Questions? Call 1-800-551-8633 or email: service@frymaster.com The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.
- Page 3 Manual of the U.S. Food and Drug Administration. No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633. NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS This device complies with Part 15 of the FCC rules.
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Page 4: Table Of Contents
Draining and Disposing of Waste Oil ... 4-5 CHAPTER 5: Preventive Maintenance Cleaning the Fryer ... 5-1 5.1.1 Clean Inside and Outside of the Fryer Cabinet ... 5-1 5.1.2 Clean the Built in Filtration System ... 5-1 5.1.3 Clean the Frypot and Heating Elements (Boil-Out)... 5-2 5.1.4... - Page 5 CHAPTER 6: Operator Troubleshooting Introduction ... 6-1 Troubleshooting... 6-2 6.2.1 Control and Heating Problems ... 6-2 6.2.2 Filtration Problems ... 6-4 CHAPTER 7: Service Procedures General ... 7-1 Replacing a Remote Digital Controller ... 7-1 Replacing Component Box Components ... 7-1 Replacing a High-Limit Thermostat...
- Page 6 8.4.6 Wiring Assemblies and Harnesses ... 8-17 8.4.6.1 Contactor Box Wiring Assembly 12-Pin... 8-17 8.4.6.2 Contactor Box Wiring Assembly 6-Pin Left Element... 8-17 8.4.6.3 Contactor Box Wiring Assembly 9-Pin Right Element ... 8-18 8.4.6.4 Main Wiring Harness ... 8-18 8.4.6.5 Component Box Wiring Harness ... 8-18 Filtration System Components ...
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Page 7: Chapter 1: Introduction
Read the instructions in this manual thoroughly before attempting to operate this equipment. This manual covers all configurations of RE Series Electric Fryer models specifically configured for use aboard surface ships, including FPRE117 kW and FPRE217F kW models. The fryers in this model family have most parts in common, and when discussed as a group, will be referred to as “RE Series... -
Page 8: Controller Information
15 days of date of delivery. Be sure to retain container for inspection. Service Information For non-routine maintenance or repairs, or for service information, contact your local Frymaster Authorized Service Center (FASC). Service information may also be obtained by calling the... -
Page 9: Chapter 2: Installation Instructions
167°F (75°C). If the electrical power supply cord is damaged, it must be replaced by a Frymaster Dean Factory Authorized Service Center technician or a similarly qualified person in order to avoid a hazard. -
Page 10: Power Requirements
All installation and service on FRYMASTER equipment must be performed by qualified, certified, licensed, and/or authorized installation or service personnel. Service may be obtained by contacting a local Frymaster DEAN Factory Authorized Service Center. In the event of a power failure, the fryer(s) will automatically shut down. If this occurs, turn the power switch OFF. -
Page 11: Installation
Hot oil can cause severe burns. Avoid contact. Under all circumstances, oil must be removed from the fryer before attempting to move it to avoid oil spills, falls and severe burns. This fryer may tip and cause personal injury if not secured in a stationary position. -
Page 12: Dimensions And Weights
Dimensions and Weights Single Fryer (with filter): LWH (inches) 28.33 X 15.58 X 45.5 – 295 lbs. empty. 2-Fryer Battery: LWH (inches) 28.30 X 31.45 X 45.5 – 490 lbs. empty. Single Fryer (with filter) 2.470 26.315 Typical Back of Fryer Unit 7.098... -
Page 13: Chapter 3: Operating Instructions
2. Replace the basket support rack on top of the heating elements. 3. If the fryer is not hard-wired into the power supply, ensure that the power cord is plugged into the appropriate receptacle. Verify that the face of the plug is flush with the outlet plate, with no portion of the prongs visible. -
Page 14: Operation Of The Solid-State Digital Controller
2. Filter the oil and clean the fryers (See Chapters 4 and 5). Operation of the Solid-State Digital Controller covered in the Frymaster Controllers Manual PN 819-5616) NOTE: Refer to Chapter 4 of this manual for operating instructions for the built-in filtration system. -
Page 15: Introduction
If the fryer’s safety circuit opens due to the high-limit opening or the opening of a drain valve while the fryer is on, the shunt- trip circuit on the fryer opens, which opens the ship’s circuit breaker, killing power to the fryer. -
Page 16: Controller Operating Instructions
The controller has three error display messages: , indicating a heating problem or drain valve problem. handle and try again. If the error still appears, call the Frymaster hotline. and actual frypot temperature, indicating that the shortening temperature is above 411°F (210°C). - Page 17 melt-cycle mode and remains in this mode until the frypot temperature reaches 180°F (82°C) or the melt-cycle is cancelled by the operator. If you are not using solid shortening, you may cancel the melt-cycle. To cancel the melt-cycle on a full-pot unit, press the right melt-cycle cancel switch pot unit, press the left switch for the left frypot or the right switch for the right frypot.
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Page 18: Preparing The Filter For Use
(SDU) to be positioned under the drain. ELECTRIC FRYERS WARNING Rotate the locking rod to either side to allow the pan to be pulled out from the fryer. Clean FPRE217 Screen and Filter Pan FPRE117 Screen and Filter Pan... - Page 19 5. When the hold-down ring is in position, sprinkle one cup of filter powder evenly over the paper. 6. Replace the crumb tray in the filter pan, and then push the filter pan back into the fryer, positioning it under the drain. Inspect O-Rings Screen Filter Paper...
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Page 20: Operation Of The Filter
Wear all appropriate safety equipment when draining and filtering oil. NEVER attempt to drain oil from the fryer with the elements energized! Doing so will cause irreparable damage to the elements and may cause a flash fire. Doing so will also void the Frymaster warranty. - Page 21 5-minute process called polishing. Polishing cleans the oil by trapping solid particles in the filter medium. 6. After 5 minutes, close the drain valve and allow the fryer to refill. Let the filter pump run 10 to 12 seconds after the oil begins to bubble. Turn the filter off.
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Page 22: Draining And Disposing Of Waste Oil
When your oil has reached the end of its usable life, drain the oil into an appropriate container for transport to the disposal container. Frymaster recommends the use of the Frymaster Shortening Disposal Unit (SDU). Refer to the documentation furnished with the disposal unit for specific operating instructions. -
Page 23: Chapter 5: Preventive Maintenance
Never attempt to clean the fryer during the frying process or when the frypot is filled with hot oil. If water comes in contact with oil heated to frying temperature, it will cause spattering of the oil, which can result in severe burns to nearby personnel. -
Page 24: Clean The Frypot And Heating Elements (Boil-Out)
Before the fryer is first used, it should be boiled out to ensure that residue from the manufacturing process has been eliminated. Also, after the fryer has been in use for a period of time, a hard film of caramelized vegetable oil will form on the inside of the frypot. This film should be periodically removed by following the boil-out procedure that follows. -
Page 25: Clean Detachable Parts And Accessories
Annual/Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of the galley material maintenance management (3M) program. Frymaster recommends that a Factory Authorized Service Technician inspect this appliance at least annually as follows: Fryer •... - Page 26 • Verify that the frypot is in good condition and free of leaks and that the frypot insulation is in serviceable condition. • Verify that all wiring harnesses and wiring connections are tight and in good condition. Built-In Filtration System •...
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Page 27: Chapter 6: Operator Troubleshooting
Although the chapter covers the most common problems reported, you may encounter problems that are not covered. In such instances, the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem. -
Page 28: Troubleshooting
Determining which component has failed is beyond the scope of operator troubleshooting. Call FASC. A. This fryer is equipped with a drain safety switch that prevents the heating element from being energized if the drain valve is not fully closed. - Page 29 Problem Probable Causes Fryer repeatedly cycles on and off Fryer is in melt-cycle mode. when first started. Fryer heats until Temperature probe or controller has high limit trips with failed. heat indicator ON. Fryer heats until high limit trips Contactor or controller has failed.
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Page 30: Filtration Problems
Blockage in filter pan suction tube. Filter pump runs Test: Close the drain valve and pull but oil does not the filter pan out from the fryer. return to frypot and Activate the pump. If the air or there is no bubbling bubbling oil occurs, there is a oil. - Page 31 Problem Probable Causes Corrective Action B. In order to properly filter, the oil or shortening should be at or near 350ºF (177°C). At temperatures lower than this, Filter pump runs, the oil becomes too thick to B. Attempting to filter with oil or but oil return is very pass through the filter medium slow and bubbling...
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Page 32: Chapter 7: Service Procedures
NOTE: If more room to work is required, the control panel frame assembly may be removed by removing the hex head screws that secure it to the fryer cabinet (see illustration on the following page). If this option is chosen, all front panel assemblies must be removed per steps 2-4 above. -
Page 33: Replacing A High-Limit Thermostat
(SDU) or other appropriate metal container. DO NOT drain more than one full frypot or two split frypots into the SDU at one time. 2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of the fryer. -
Page 34: Replacing A Temperature Probe
7. Insert the leads into the 12-pin connector C-6 (see illustration below). For full-vat units or the left half of a dual-vat unit (as viewed from the rear of the fryer) the leads go into positions 1 and 2 of the connector. For the right half of a dual-vat unit (as viewed from the rear of the fryer), the leads go into positions 7 and 8. -
Page 35: Replacing A Heating Element
9. Insert the temperature probe leads into the 12-pin connector C-6 (see illustration below). For full-vat units or the right half of a dual-vat unit (as viewed from the rear of the fryer) the red lead goes into position 3 and the white lead into position 4 of the connector. For the left half of a dual-vat unit (as viewed from the rear of the fryer), the red lead goes into position 9 and the white lead into position 10. - Page 36 12-pin connector C-6. 3. In the rear of the fryer directly behind the frypot disconnect the 6-pin connector for the left element (as viewed from the front of the fryer) or the 9-pin connector for the right element.
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Page 37: Replacing Contactor Box Components
3. Remove the two screws securing the cover of the contactor box. The contactor boxes above the filter pan are accessed by sliding under the fryer. They are located to the left and right above the guide rails (see photo below). The contactor boxes of non-filter units or frypots not over the filter pan are accessed by opening the fryer door directly under the affected frypot. -
Page 38: Replacing A Frypot
5. Unplug the wiring harnesses and ground wires from the backs of the controllers. Remove the controllers by lifting them from the hinge slots in the control panel frame. 6. Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in order to remove the upper back panel. - Page 39 14. Remove the covers from the drain safety switch(es) and disconnect the switch wiring at the switch(es). 15. At the rear of the fryer, unplug the 12-pin connector C-6 and, using a pin pusher, disconnect the high-limit thermostat leads. 16. Disconnect the oil return flexline(s) at the frypot end(s).
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Page 40: Built In Filtration System Service Procedures
28. Reinstall controllers in the control panel frame and reconnect the wiring harnesses and ground wires. 29. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply. Built-in Filtration System Service Procedures 7.9.1 Filtration System Problem Resolution One of the most common causes of filtration problems is placing the filter paper on the bottom of the filter pan rather than over the filter screen. -
Page 41: Replacing The Filter Motor, Filter Pump And Related Components
2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear. 3. Disconnect the two flexlines running to the oil-return manifold at the rear of the fryer as well as the pump suction flexline at the end of the filter pan connection (see photo below). -
Page 42: Replacing The Filter Transformer Or Filter Relay
8. Get a good grip on the bridge, carefully pull it forward off the oil-return manifold, and lower the entire assembly to the floor. Once on the floor, pull the assembly out the front of the fryer. 9. When required service has been completed, reverse steps 6-12 to reinstall the bridge. NOTE: The black motor wires go on the top terminal, the white on the bottom. -
Page 43: Interface Board Diagnostic Chart
7.10 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter. PN 106-6811 NOTE – When testing the test points on J1 and J2 test use the illustration above depicting the location of Pin 1. -
Page 44: Probe Resistance Chart
7.11 Probe Resistance Chart Probe Resistance Chart For use with fryers manufactured with Minco Thermistor probes only. OHMS OHMS 1059 1204 1070 1216 1080 1226 1091 1237 1101 1247 1112 1258 1122 1268 1133 1278 1143 1289 1154 1299 1164 1309 1174 1320... -
Page 45: Wiring Diagram, Simplified Re17
7.12 Wiring Diagram, Simplified RE17 7-14... -
Page 46: Wiring Diagram, System
7.13 Wiring Diagram, System 7-15... -
Page 47: Wiring Diagram, Contactor Box
7.14 Wiring Diagram, Contactor Box Wiring 7-16... -
Page 48: Wiring Diagram, Wiring Harnesses
7.15 Wiring Diagram, Wiring Harness 7-17... -
Page 49: Wiring Diagram, Remote Cable
7.16 Wiring Diagram, Remote Cable 7-18... -
Page 50: Chapter 8: Parts List
RE SERIES MARINE E CHAPTER 8: PARTS LIST Accessories ITEM PART # 809-0989 Thumbscrew, ¼ -20 X 1-inch 810-2793 Hanger, Wireform Basket 809-0921 Spacer, Basket Hanger 803-0278 L-Shaped Brush 803-0197 Cleanout Rod, 27-inch 803-0209 Brush, Frypot 210-9083 Connecting Strip, Frypot 803-0132 Rack, Full-Vat Basket Support 803-0271... -
Page 51: Cabinetry
Cabinetry 8.2.1 Backs, Panels, Doors, Handles, Sides, Tilt Housings & Top Caps... - Page 52 8.2.1 Backs, Panels, Doors, Handles, Sides, Tilt Housings & Top Caps ITEM PART # 230-0675 Back Panel, Upper Single FPRE117 230-0676 Back Panel, Upper 2-Station FPRE217 230-0672 Back Panel, Center Single FPRE117 230-0673 Back Panel, Center 2-Station FPRE217 106-5016 Frame, Control Panel, Single FPRE117 106-5221 Frame, Control Panel, 2-Station FPRE217 823-5567...
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Page 53: Cabinet Bases, Braces And Associated Parts
8.2.2 Cabinet Bases, Braces, and Associated Parts 8.2.2.1 FPRE117 Single... - Page 54 8.2.2.1 FPRE117 Single ITEM PART # 106-6452 Cabinet Assembly Single Footprint Marine 106-4947 Upright Assembly, Enclosure Left 106-4946 Upright Assembly, Enclosure Right 106-6457 Support Assembly, Left 106-6458 Support Assembly, Right 230-1502 Brace, Single Rear Horizontal 230-1503 Brace, Single Front Horizontal 230-1510 Channel, Left Side 230-1509...
- Page 55 8.2.2.2 FPRE217 Double Station Fryer Cabinet Assembly Base Assembly...
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Page 56: Fpre217 Double
Support, Right Filter Pan 210-8979 Support, Left Filter Pan 210-8984 Support, Cross Cabinet 210-8986 Divider, Cabinet 210-8987 Brace, Front Horizontal Two-Station Fryer 210-8989 Brace, Rear Horizontal Two-Station Fryer 210-9116 Shield, Channel 231-0326 Side, Left Cabinet 231-0811 Bracket, RE LH Contactor Box Mounting Station 1... -
Page 57: Drain System Components
Drain System Components 8.3.1 FPRE217 Euro-Look Drain Tube Sections and Associated Parts EURO-LOOK ITEM PART # Drain Tube, Left/Right End Short 823-5048 Full-Vat 823-5049 Drain Outlet 816-0625 Sleeve 809-0969 Clamp 810-2492 Fitting, Quick-Connect Straight (receives Teflon vent tube) 811-1071 Tube, Teflon Vent (sold by the foot) Not illustrated. -
Page 58: Drain Valve Assembly And Component Parts
Nut, 4-40 Keps Hex (Pkg. of 25) 824-1602 Handle, Full-Vat Drain Valve 210-9203 Nut, ½-13 2-Way Hex Lock SS 816-0639 Cap, Red Handle 210-9177 Retainer, Nut Drain Valve FV 816-0135 O-Ring, Round Drain 823-5592 Tube, Drain Single Station Fryer Only with Filter * Not illustrated. COMPONENT... - Page 59 8.3.2.2 FPRE217 Drain Valve Assembly and Component Parts ITEM PART # 106-4920 Valve Assembly, Full Vat Drain 816-0639 Cap, Red Handle 816-0220 Insulation, Drain Safety Switch 806-8137 Bracket Assembly, Full-Vat Drain Safety Switch 810-2946 Valve, 1.25-inch Full-Vat Drain 809-0540 Nut, ½-13 2-Way Hex Lock 210-9177 Retainer, Full-Vat Drain Valve Nut 824-1602...
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Page 60: Electronics And Wiring Components
Electronics and Wiring Components 8.4.1 Component Boxes ITEM PART # 106-5846 Box Assembly, Component 809-0582 Washer, Locking 230-1057 Bracket, Circuit Breaker 806-9495SP Terminal Block and Wire Assembly 807-0012 Relay, Filter 18 Amp ⅓ HP 24V Coil 826-1337 Terminal, ¼-inch Push-on (Pkg. of 5) 810-0045 Bushing, .875 Dia. -
Page 61: Contactor Boxes
8.4.1 Component Boxes cont. ITEM PART# 807-3868 Strain Relief 807-0121 Bushing, Heyco SB-625-500 816-0217 Paper, Insulating Terminal Block CE 106-5750 Harness, Full Vat Assembly 220-0083 Plate, Strain Relief 807-4036 Switch 807-3575 Plug, Carling Switch Hole (used in place of a switch on some models) 230-0834 Guard, RE Box Switch 8.4.2 Contactor Boxes... - Page 62 8.4.2 Contactor Boxes cont. ITEM PART # 106-6124 Box Assembly, FPRE Left Contactor 106-6125 Box Assembly, FPRE Right Contactor 106-6288 Box Assembly, Single Foot Print Contactor 807-0064 Transformer, 480V/120V 150VA 807-2284 Contactor, 24V 50 Amp Mechanical 810-1202 Contactor, 24V 40 Amp Mechanical 807-2434 Relay, Shunt 24V Coil 18 Amp 807-1683...
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Page 63: Terminal Blocks
8.4.3 Terminal Blocks ITEM PART # 823-5631 Box, LH Rear Terminal Block 823-5632 Box, RH Rear Terminal Block 220-0801 Cover, Rear Terminal Block Box 807-3970 Block, 3 Pole 600V 175A 807-0070 Terminal, Ground Lug 807-0128 Bushing, Insulating Heyco 809-0247 Nut, #8-32 Hex 809-0250 Nut, #6-32 Hex 826-1363... -
Page 64: Heating Element Assembly And Associated Parts
8.4.4 Heating Element Assembly and Associated Parts This manual references only the new “RE” elements. For previous model fryers and related parts prior to May 2006 see manual 819-6118. 8-15... - Page 65 8.4.4 Heating Element Assembly and Associated Parts cont. ITEM PART # 106-5554 Element Assembly FV 440V 17kW w/ Lift Handle Single FPRE117 106-5558 Element Assembly FV 480V 17kW w/ Lift Handle FPRE217 826-2202 Element, 440V 8.5kW 826-2203 Element, 480V 8.5kW 826-2212 Probe, Temperature Kit RE (includes tie wraps and grommet) 816-0681...
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Page 66: Remote Digital Controller
8.4.5 Remote Digital Controller Remote Digital Controller P/N 106-6385 (not shown Remote Controller Cable P/N 106-5142) (for other controllers, cables and harnesses see manual 819-6150) 8.4.6 Wiring Assemblies and Harnesses 8.4.6.1 Contactor Box Wiring Assembly – 12-Pin Full-Vat C-1 8.4.6.2 Contactor Box Wiring Assemblies –... -
Page 67: Contactor Box Wiring Assembly 9-Pin Right Element
8.4.6.3 Contactor Box Wiring Assemblies – 9-Pin (Right Element) 8.4.6.4 Main Wiring Harness Blue Mate-N-Lock Moisture Seals are sold separately and can be found on page 8-26. 8.4.6.5 Component Box and Filter Pump Wiring Harnesses ITEM PART # 106-5750 Full Vat Control Harness J4 to J2 106-5935 Filter Pump C2 to Component Box Wiring Harness P/N 807-4077... -
Page 68: Filtration System Components
Filtration System Components 8.5.1 FPRE117 Single Filtration Components 8-19... - Page 69 8.5.1 FPRE117 Single Filtration Components cont. ITEM PART # 106-6519 Assembly, Filter Pan Single FPRE117 includes pan and lid 106-6516 Lid, Assembly Single FPRE117 824-1707 Crumb Tray 823-5774 Hold Down Ring - Paper 220-1316 Sana Grid Filter Screen 823-5879 Pan, Filter 810-2198 Roller, Filter Pan Rail (used with Item 8 and 9) 826-1979...
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Page 70: Fpre217 Filtration Components
8.5.2 FPRE217 Filtration Components 8-21... - Page 71 8.5.2 FPRE217 Filtration Components cont. ITEM PART # 826-1979 Filter Pan Roller Kit (four each of Items 7 and 8) 826-1980 Service Filter Pan (Item 5 minus Item 2) 826-1981 Service Filter Pan Assembly (Service Filter Pan above plus Items 3 and 4) 826-1392 O-Ring (Pkg.
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Page 72: Frypot Assembly And Thermostat
Frypot Assembly and Thermostat Frypot P/N 823-5746 Oil Return System Components High Limit Thermostat Assy. P/N 806-7543 Typical Rear-Flush Oil Return Plumbing 8-23... - Page 73 810-2944 Valve, ½-inch Ball 210-8999 Handle, Rear Flush Valve 210-9203 Retainer, Oil Return Valve Nut 813-0913 Nipple, ½-inch x 3.0-inch SS 810-3015 Manifold, Rear Oil Return Two-Station Fryer COMPONENT (used with 813-0905) (used only on side next to cabinet) 8-24...
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Page 74: Oil Disposal Plumbing
Oil Disposal Plumbing ITEM PART # 106-5975 Plumbing, Front Oil Disposal (use 106-6472 for Singles) 106-5974 Valve Assembly, Oil Disposal 810-2944 Valve ½-inch Ball SS 807-2103 Microswitch 230-0985 Rod, Oil Disposal 230-0986 Bracket, Oil Disposal Rod 807-2484 Valve, Solenoid ¼-inch NPT 809-0601 Clip, Clevis Right Rod End 810-0487... -
Page 75: Wiring Connectors, Pin Terminals, Seals And Power Cords
Wiring Connectors, Pin Terminals, Seals, and Power Cords 8-26... - Page 76 Wiring Connectors, Pin Terminals, Seals, and Power Cords cont. ITEM PART # Power Cords 807-3834 Cable, 3-Phase 4-Wire (Fryer Power Cable) 106-6530 Cord, Filter System Power 220V 15A Connectors 807-1068 2-Pin Female 807-3232 4-Pin Female 807-0158 6-Pin Female 807-0156 9-Pin Female...
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Page 77: Fasteners
8.10 Fasteners ITEM PART # 809-0429 Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap 809-0514 Capscrew, 5/16-inch-18 NC Hex 809-0448 Clip, Tinnerman 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237) 826-1358 Nut, 6-32 Keps Hex (Pkg. of 25) (809-0049) 809-0247 Nut, 8-32 Keps Hex 826-1376... - Page 78 Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-688-2200 (Tech Support) 1-318-219-7135 819-6202 SERVICE HOTLINE AUGUST 2006 Email: service@frymaster.com 1-800-551-8633...