Frymaster XFPRE80 Service & Parts Manual
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Frymaster XFPRE80 Service & Parts Manual

Frymaster XFPRE80 Service & Parts Manual

E4 high production electric
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- HPRE80, FPRE80, XFPRE80, XRE, FPRE80 and
RE80 Models
- YUM YSCFRE18, XYCFRE18 and XYSCFRE18 Models
Frymaster, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.
www.frymaster.com
24-Hour Service Hotline 1-800-551-8633
E-mail:
fryservice@welbilt.com
06/2019
*8196666*

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Summary of Contents for Frymaster XFPRE80

  • Page 1 - HPRE80, FPRE80, XFPRE80, XRE, FPRE80 and RE80 Models - YUM YSCFRE18, XYCFRE18 and XYSCFRE18 Models Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 06/2019 *8196666* www.frymaster.com E-mail: fryservice@welbilt.com...
  • Page 2 NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS FRYMASTER FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR PART BEING...
  • Page 3 Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If the restraint kit is missing contact your local Frymaster Factory Authorized Servicer (FAS) for part number 826-0900.

  • Page 4: Table Of Contents

    E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS TABLE OF CONTENTS CAUTIONARY STATEMENTS ......................i ELECTRICAL POWER SPECIFICATIONS ................. ii CHAPTER 1: Service Procedures General ..........................1-1 Replacing a Controller ....................... 1-1 Replacing Component Box Components ................1-1 Replacing a High-Limit Thermostat .................. 1-3 Replacing a Temperature Probe ..................
  • Page 5 E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS TABLE OF CONTENTS (cont.) Oil Return System Components ..................2-15 2.5.1 Oil Disposal Wand ................... 2-15 2.5.2 KFC Over-the-Top Return ................2-18 2.5.3 Drain Flush ....................... 2-19 Heating Elements ......................2-20 2.6.1 Element Assemblies and Hardware ..............2-20 2.6.2 Element Tube Assembly ..................

  • Page 6: Chapter 1: Service Procedures

    CHAPTER 1: SERVICE PROCEDURES 1.1 General Before performing any maintenance on your Frymaster fryer, disconnect the fryer from the electrical power supply. When electrical wires are disconnected, it is recommended that they be marked in such a way as to facilitate re-assembly.

  • Page 7: Replacing A High-Limit Thermostat

    NOTE: If more room to work is required, the control panel frame assembly may be removed by removing the hex head screws that secure it to the fryer cabinet (see illustration below). If this option is chosen, all control panel assemblies must be removed per steps 1 and 2 above. The cover plate on the lower front of the component box may also be removed if desired.

  • Page 8: Replacing A Temperature Probe

    4. Locate the high-limit that is being replaced and follow the two-black wires to the 12-pin connector C-6. Note where the leads are connected prior to removing them from the connector. Unplug the 12-pin connector C-6 and using a pin-pusher push the pins of the high-limit out of the connector.

  • Page 9: Replacing A Heating Element

    5. Raise the element and remove the securing probe bracket and metal tie wraps that secure the probe to the element (see illustration below). 6. Gently pull on the temperature probe and grommet, pulling the wires up the rear of the fryer and through the element tube assembly.
  • Page 10 2. On dual-vat fryers, and on full-vat fryers where the temperature probe is attached to the element being replaced, disconnect the wire harness containing the probe wiring. Using a pin pusher, disconnect the probe wires from the 12-pin connector C-6. 3.

  • Page 11: Replacing Contactor Box Components

    Index Marker marks Position 1 9. Reconnect the element connector ensuring that the latches lock. 10. Insert the temperature probe leads into the 12-pin wiring harness connector C-6 (see illustration below). For full-vat units or the right half of a dual-vat unit, the red lead goes into position 3 and the white into position 4.

  • Page 12: Replacing A Frypot

    guide rails (see photo below). The contactor boxes of non-filter units or frypots not over the filter pan are accessed by opening the fryer door directly under the affected frypot. 4. The contactors and relays are held on by threaded pin studs so that only removal of the nut is required to replace the component.
  • Page 13 14. Remove the covers from the drain safety switch(es) and disconnect the switch wiring at the switch(es). 15. At the rear of the fryer, unplug the 12-pin connector C-6 and, using a pin pusher, disconnect the high-limit thermostat leads. 16. Disconnect the oil return flexline(s) at the frypot end(s). 17.

  • Page 14: Built-In Filtration System Service Procedures

    1.9 Built-in Filtration System Service Procedures 1.9.1 Filtration System Problem Resolution One of the most common causes of filtration problems is placing the filter paper on the bottom of the filter pan rather than over the filter screen. CAUTION Ensure that filter screen is in place prior to filter paper placement and filter pump operation.

  • Page 15: Replacing The Filter Motor, Filter Pump And Related Components

    Disconnect power to the filter system, remove the input plumbing from the pump, and use a screwdriver to manually turn the gears. ● Turning the pump gears in reverse will release a hard particle. ● Turning the pump gears forward will push softer objects and solid shortening through the pump and allow free movement of the gears.

  • Page 16: Replacing The Filter Transformer Or Filter Relay

    6. When complete, reverse steps to reinstall the bridge. NOTE: The black motor wires go on the top terminal, the white on the bottom. The pump solenoid valve wires go in positions 1 and 4 of the 6-pin connector C-2; the vent vacuum-breaker solenoid valve wires go in positions 2 and 5; the red/black heater tape wires go into position 3 and the violet/white wires go into position 6 (see illustration on the following page).

  • Page 17: Basket Lift Service Procedures

    1.10 Basket Lift Service Procedures High Production RE Series electric fryers may be equipped with automatic basket lifts. Basket lifts always come in pairs, although each operates independently. A modular basket lift (illustrated on the following page) is a self-contained sub-assembly consisting of a pair of toothed rods which support removable basket lift arms, a pair of reversible- drive gear motors, and four microswitches.
  • Page 18 BINDING/JAMMING PROBLEMS Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their ® bushings. Apply a light coat of Lubriplate or similar lightweight white grease to the rod and bushings to correct the problem. With the modular basket lift, another possible cause of binding is improper positioning of the motor, which prevents the gear from correctly engaging the teeth in the rod.

  • Page 19: Interface Board Diagnostic Chart

    1.11 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter. Diagnostic LED Legend indicates power from 12V transformer indicates power from 24V transformer (RH) indicates output (closed) from right latch relay (LH) indicates output (closed) from left latch relay (RH) indicates output from right heat relay...

  • Page 20: Probe Resistance Chart

    1.12 Probe Resistance Chart Probe Resistance Chart For use with fryers manufactured with Minco Thermistor probes only. OHMS OHMS OHMS OHMS OHMS 1059 1204 1350 1493 1634 1070 1216 1361 1503 1644 1080 1226 1371 1514 1654 1091 1237 1381 1524 1664 1101...

  • Page 21: Wiring Diagrams

    1.13 Wiring Diagrams 1.13.1 Basket Lift 1-16...

  • Page 22: Pbi Basket Lift

    1.13.2 PBI Basket Lift 1-17...

  • Page 23: Standard Component Wiring

    1.13.3 Standard Component Wiring 1-18...

  • Page 24: Kfc1 And Cm4S Component Wiring

    1.13.4 KFC1 and CM4S Component Wiring 1-19...

  • Page 25: Component Wiring - Single Phase

    1.13.5 Component Wiring – Single Phase 1-20...

  • Page 26: Component Wiring - 480V Non-Filter

    1.13.6 Component Wiring – 480V Non-Filter 1-21...

  • Page 27: Component Wiring - Fast Ready

    1.13.7 Component Wiring - Fast Ready 1-22...

  • Page 28: Component Wiring - Kfc India K3000

    1.13.8 Component Wiring – KFC INDIA K3000 1-23...

  • Page 29: Component Wiring - Kfc India Fast

    1.13.9 Component Wiring – KFC INDIA FAST 1-24...

  • Page 30: Contactor Box - Domestic 17 Kw

    1.13.10 Contactor Box – Domestic, 17 kW 1.13.11 Contactor Box – Domestic, 21 kW 1-25...

  • Page 31: Contactor Box - Export 17Kw And 21Kw

    1.13.12 Contactor Box – Export 17kW and 21kW 1-26...

  • Page 32: Contactor Box - Chinese Export 17Kw And 21Kw

    1.13.13 Contactor Box – Export (Chinese Foshan) 17kW and 21kW 1.13.14 Contactor Box – Export KFC India 17kW 1-27...

  • Page 33: Chapter 2: Parts List

    E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS CHAPTER 2: PARTS LIST 2.1 Accessories ITEM PART # COMPONENT 809-0985 Thumbscrew, ¼ -20 X 1⅜-inch 810-2794 Basket Hanger 230-4318 Basket Hanger, KFC 809-0941 Spacer, Basket Hanger 809-0905 Thumbscrew 803-0197 Cleanout Rod, 27-inch 803-0278 Brush, Teflon, L-shaped Joiner Strip...

  • Page 34: Cabinetry

    * Not illustrated. 2.2 Cabinetry 2.2.1 Back Panels, Tilt Housings, Top Caps, and Doors...
  • Page 35 823-7133 Church’s/Popeye’s 823-7072 823-7073 x2, x5 (1) 823-7074 x3, x5 (1), x6 (2) 823-7075 823-5440 Cove, Element Tilt Housing Top Cap Frymaster 108-3141 108-3142 x2, x5 (1) 108-3143 x3, x5 (1), x6 (2) 108-3144 Dean 108-0034 108-0040 x2, x5 (1)
  • Page 36 2.2.1 Back Panels, Tilt Housings, Top Caps, and Doors (cont.) ITEM PART # COMPONENT Control Frame Standard, Church’s/Popeye’s 108-5134 108-5320 x2, x5 (1) 108-5381 x3, x5 (1), x6 (2) 108-5380 FAST 106-8427 106-7661 106-9789 Computer Bezel (Old Style) Standard 230-0489 x1, x3 (1), x5 (1) 210-8175 x2, x3 (1), x4 (2), x5 (2), x6 (3)

  • Page 37: Cabinet Bases, Braces And Associated Parts

    2.2.2 Cabinets, Bases, Braces, and Associated Parts Three-vat unit shown here. ITEM PART # COMPONENT Base Assembly 106-8224 x1, Filter Cabinet 106-6534 x2, Filter Cabinet 106-5622 x3, Filter Cabinet 106-4424 x4, Filter Cabinet 106-5622 x5, Filter Cabinet 106-5622 x6, Filter Cabinet 106-6643 x1, Non-filter Cabinet 106-6436...
  • Page 38 2.2.2 Cabinets, Bases, Braces, and Associated Parts cont. ITEM PART # COMPONENT Cabinet Sides 231-4896 Side, Stainless Steel, Left 232-4896 Side, Stainless Steel, Right 221-5073 Side, Painted, Left 222-5073 Side, Painted, Right 221-5170 Side, Inner, Left (x5 and x6 units) 222-5170 Side, Inner, Right (x5 and x6 units) 220-5983...

  • Page 39: Basket Lift Assembly And Associated Parts

    2.2.3 Basket Lift Assembly and Associated Parts...
  • Page 40 2.2.3 Basket Lift Assembly and Associated Parts (cont.) ITEM PART # COMPONENT 106-3775 Basket Lift Assembly, 100-120VAC 106-4147 Basket Lift Assembly, 208-220VAC 106-4148 Basket Lift Assembly, 230-240VAC 810-1012 Rod, Basket Lift 813-0035 Bushing, Bronze 807-2513 Capacitor, 12.5 μFarad 330VAC 901-8499 Chassis, Left Basket Lift 902-8499 Chassis, Right Basket Lift...
  • Page 41 2.3.1 Filter Pan Assemblies KFC India ITEM PART # COMPONENT 106-7674SP Filter Assembly, Multi-vat, Paper Filtration 823-6943 Lid, Filter Pan 823-6172 Crumb Basket 810-3195 Hold-down Ring 106-7330 Sana Grid 823-7534 Filter Pan 108-0253 Filter Assembly, Multi-vat, Screen Filtration 823-6466 Crumb Basket 810-2350 Filter Screen/Leaf 823-7112...

  • Page 42: Filter Pan

    2.3.1 Filter Pan Assemblies (cont.) ITEM PART # COMPONENT 106-8398 Filter Assembly, Single-vat, Paper Filtration 823-6508 Lid, Filter Pan 823-7386 Crumb Basket 810-3328 Hold-down Ring (use 812-2195 for use with 803-0173 filter paper) 108-1029 Sana Grid 823-7359 Filter Pan 809-0823 810-2805 Caster 108-2428...

  • Page 43: Filter Pump

    2.3.2 Filter Pump ITEM PART # COMPONENT Filter Pump Components 816-0093 Pump Gasket 826-3192 8 GPM Pump 826-3191 4 GPM Pump 826-1712 120V Filter Motor, Gasket 826-1756 208V Filter Motor, Gasket 826-1270 220-240V Filter Motor, Gasket 809-1020 Cap Screw to Connect Pump to Motor 106-9918 Harness Assembly, Filter Pump 813-0265...

  • Page 44: Drain System Components

    2.4 Drain System Components 2.4.1 Drain Valve Assemblies 108-0179 810-2126 108-0124 108-1999 & 108-2086 2-12...
  • Page 45 2.4.1 Drain Valve Assemblies (cont.) ITEM PART# COMPONENT Drain Valve (units equipped with filtration) 810-2783 Valve, 1 ½” Full Port 816-0544PK O-ring (pack of 5) 807-2103 Microswitch, Straight Lever, Drain Safety Switch 106-3745 Bracket, Drain Safety Switch 200-5694 Cover, Drain Safety Switch 210-7077 Handle (multi-vat unit) 230-7413...

  • Page 46: Drain System Plumbing

    2.4.2 Drain System Plumbing ITEM PART# COMPONENT Drain Plumbing With Drain Flush   812-2078 Downspout, Center 823-4681 Right, 8” Long (with coupling) 823-5188 Right, 10.5” Long 200-9365 Right, 9” Long (no drain connection) 823-4844 Left, 12.5” Long (with coupling) Without Drain Flush 812-2078 Downspout, Center 823-7016...

  • Page 47: Oil Return System Components

    2.5 Oil Return System Components 2-15...
  • Page 48 2.5 Oil Return System Components (cont.) ITEM PART # COMPONENT Oil Return Plumbing Assembly 106-9711 Left Assembly 106-9712 Right Assembly 108-0717 Single Assembly 106-9928 Rear Harness 106-4182 Jumper Harness 220-4955 Handle Mount 200-8929 Handle, Oil Return 816-0638 Vinyl Cap, Yellow 816-0637 Vinyl Cap, Blue 809-0601...

  • Page 49: Oil Disposal Wand

    2.5.1 Oil Disposal Wand ITEM PART # COMPONENT 108-0528 Oil Disposal Wand Assembly 106-1454 Nozzle assembly with handle 810-1434 Hose assembly 816-0631 Cap, red vinyl 823-7153 Handle 810-0487 Coupling * Not illustrated. 2-17...
  • Page 50 2.5.2 Over-the-Top Oil Return (KFC) ITEM PART # COMPONENT 106-9693 Plumbing Assembly 810-3468 Tubing, Over the Top 810-2513 Tubing, Faucet Upper 813-0165 Elbow, Street, ½” x ½” NPT, 90° 810-1668 Adapter, Male, ⅝” OD x ½” 810-2700 Nipple, Quick Disconnect 810-2699 Coupling, Quick Disconnect 106-3470...

  • Page 51: Drain Flush

    2.5.3 Drain Flush Plumbing ITEM PART # COMPONENT 106-4006 Valve Assembly, Oil Return, 1/2" 200-8929 Handle, Oil Return 809-0601 Clevis Clip, Rod End 810-1069 Flexline, 5/8" x 29.50" Long 810-1668 Adapter, Male 5/8" OD x 1/2" 810-3160 Adapter, 1/2" NPT 813-0022 Nipple, 1/2"...

  • Page 52: Element Assemblies And Hardware

    2.6 Heating Element Assemblies and Associated Parts 2.6.1 Element Assemblies and Hardware NOTES: Items 14 and 15 are shown as associated parts. The are not part of either assembly. NOTE: These elements apply only to the RE80/18 series fryers. 2-20...
  • Page 53 2.6.1 Heating Element Assemblies and Associated Parts (cont.) ITEM PART # COMPONENT Element Assemblies 106-9757 208V, 17kW 106-9974 208V, 21kW 108-2702 230V, 17kW 108-2703 230V, 21kW 106-9961 240V, 17kW 106-9963 240V, 21kW 106-9962 480V, 17kW 106-9964 480V, 21kW Elements 826-2929 Element, 208V/8.5kW (for 17kW) 826-2930 Element, 208V/10.25kW (for 21kW)

  • Page 54: Element Tube Assembly

    2.6.2 Element Tube Assemblies ITEM PART # COMPONENT 106-7653SP Tube Assembly RE Element, Full-Vat 108-0315 Bracket Assembly, LH Element Tube Support 108-0316 Bracket Assembly, RH Element Tube Support 220-0122 Plate, Element Tube Support Inner 220-0123 Plate, Element Tube Support Outer 106-7651 Bracket Assembly, LH Upper Spring 106-7652...
  • Page 55 2.7 Frypot Assemblies and Associated Parts ITEM PART # COMPONENT Frypot Assembly 823-6935SP Frypot, Non-filter 823-6721SP Frypot, Filter 823-6936SP Frypot, Church’s/Popeye’s 823-8423SP Frypot, KFC India 826-2456 Thermostat Assembly, High-Limit (Use 826-2455 for CE) 816-0785 Side Insulation 816-0786 Center Insulation 221-7274 Heat Shield, Left 222-7274 Heat Shield, Right...

  • Page 56: Controllers

    2.8 Controllers CM4‐S CM4‐S ITEM PART # COMPONENT Computers 826-2429 Computer Magic III.5, Full-Vat, non-CE 826-2399 Computer Magic III.5, Full-vat, CE 826-2401 Basket Lift Timer 108-0267 FAST Computer 106-4070 KFC-1 Computer 108-2297 Church’s CM4S Computer 108-2296 Popeye’s CM4S Computer 826-2329 Digital Controller, Full-Vat 826-2762 K3000 (Use 807-5354 for Menu Strip)

  • Page 57: Component Boxes

    2.9 Electronics and Wiring Components 2.9.1 Component Boxes 2-25...
  • Page 58 480V, Filter 108-0421 480V, Non-filter 108-0330 480V, no switch, no basket lift Component Box Parts 826-2260 Interface Board (For use with Frymaster controller ONLY). 826-2262 Interface Board (For use with FAST controller ONLY). 106-9930 Harness, Filter 106-9965 Harness, Non-filter 220-4465...

  • Page 59: Contactor Boxes

    2.9.2 Contactor Boxes 2-27...
  • Page 60 NOTES: Left and right contactor box assemblies are mirror images of one another. With the exception of the box itself, most components of a left-hand assembly are the same as those in the corresponding right-hand assembly and vice versa. The configuration illustrated shows most possible components, but a particular configuration may not have all the components shown.

  • Page 61: Fuse Boxes

    2.9.3 Fuse Boxes Left 22kW and Right 22kW and Single Phase Single Phase Fuse Box Assembly Fuse Box Assembly 106-5505/106-6678 106-5506/106-6679 ITEM PART # COMPONENT 200-2334 Door 810-0519 Hinge 221-0523 Cover, LH Fuse Box 222-0523 Cover, RH Fuse Box (Used on Single Station Fryers also) 809-0434 Nut, RH Fuse Holder 823-5585...

  • Page 62: Terminal Blocks

    2.9.4 Terminal Blocks ITEM PART # COMPONENT 823-5631 Box, LH Rear Terminal Block 823-5632 Box, RH Rear Terminal Block 823-5797 Box, Single Station Fryer Only (see previous page for cover 222-0523) 220-0801 Cover, Rear Terminal Block Box 807-3970 Block, 3 Pole 600V 175A 807-0070 Terminal, Ground Lug 807-0128...

  • Page 63: Cordsets

    2.9.5 Cordsets ITEM PART # COMPONENT 807-4658 Domestic 208/240V 807-3834 Domestic 480V, Export Non-CE 208/240V 807-3981 Export, Generic 220/250V, KFC Export India, CE Export * Not illustrated. 2.10 Wiring 2.10.1 Contactor Box Wiring Assemblies BLUE BLUE BLUE BLACK BLACK BLACK BLUE BLUE BLUE...

  • Page 64: Component Box, Filter Pump And Basket Lift Wiring Harnesses

    2.10.2 Component Box, Filter Pump and Basket Lift Wiring Harnesses ITEM PART # COMPONENT 106-9930 Component Box Harness, Filter 106-9965 Component Box Harness, Non-filter 807-4765 Component Box Harness, Control 106-9918 Filter Pump Harness 106-9924 Drain Safety Harness 108-0255 Drain Safety Harness, KFC-1, CM4S, Popeye’s and Church’s 807-5159 Drain Safety Harness, K3000 106-7718...

  • Page 65: Wiring Connectors And Pin Connectors

    2.11 Wiring Connectors and Pin Connectors ITEM PART # COMPONENT 807-1068 2-Pin Female 807-0158 6-Pin Female 807-0156 9-Pin Female 807-0159 12-Pin Female 807-0875 15-Pin Female 807-1067 2-Pin Male 807-0157 6-Pin Male 807-0155 9-Pin Male 807-0160 12-Pin Male 807-0804 15-Pin Male 826-1341 Terminal, Female Split Pin (pkg.

  • Page 66: Fasteners

    2.12 Fasteners ITEM PART # COMPONENT 809-0429 Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap 809-0514 Capscrew, 5/16-inch-18 NC Hex 809-0448 Clip, Tinnerman 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237) 826-1358 Nut, 6-32 Keps Hex (Pkg. of 25) (809-0049) 809-0247 Nut, 8-32 Keps Hex 826-1376...
  • Page 67 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 68 Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 819-6666 SERVICE HOTLINE 06/2019 PRINTED IN THE UNITED STATES 1-800-551-8633...

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